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"Simply reduce costs for unplanned downtimes and replacement parts"

Shraddha Patel, CEO, iba Systems India Pvt. Ltd.

Condition Monitoring

Condition Monitoring Systems (CMS) use vibration measurement in combination with intelligent analysis procedures for detecting wear and tear on mechanical components at an early stage. They are the basis for the transition from a preventive to a condition-oriented maintenance. Thus, mechanical components are optimally used over their real service life and the costs for unexpected downtimes and spare parts are reduced.

Selection of companies who already rely on Condition Monitoring by iba

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Business benefits

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Optimum planning

of maintenance work

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Reducing

downtimes

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Preventing

false alarms

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Online Monitoring

for optimizing processes and enhancing product quality

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Long-term analysis

of the machine state

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Real-time

vibration monitoring

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Condition Monitoring

Optimum planning of maintenance work

For reaching a maximum productivity, industrial plants need a high level of availability. Downtimes - especially unplanned ones - need to be prevented. Changes, due to wear and tear of the equipment, usually result in different mechanical vibrations.By means of vibration measurement, Condition Monitoring systems detect signs of wear in an early stage in the process and hence allow for an optimum planning of maintenance work.

Vibrational behavior in complex plants

For simple components without considerable external influences on the vibrational behavior, wear can be predicted quite reliably by means of vibration measurement. In complex production plants, the vibration behavior is influenced by a number of external factors, like e.g. changing loads in the process or the processing of different materials. Only with the simultaneous monitoring of all machine, process, material and quality data, the damages on machine parts can be detected reliably. Moreover, the causes for exceptional wear can be determined.

Hardware and software for Condition Monitoring - perfectly matched

The Condition Monitoring solution by iba, with the Condition Monitoring Center ibaCMC and the Condition Monitoring Unit ibaCMU-S, offers powerful functions for monitoring wear on machines and process-induced vibrations as well as the possibility to correlate the data with each other. The hardware ibaCMU-S that has especially been developed for Condition Monitoring applications, allows the on-site processing of vibration and process signals in order to determine characteristic values for damage levels. Based on the iba modular system, up to 32 vibration signals can be processed. The interfacing to the process is done by the integrated ibaNet FO interface or via Ethernet TCP/IP. ibaCMU-S is configured using the Condition Monitoring Center ibaCMC by defi ning the single machine components.

Example configuration for Condition Monitoring

Products for Condition Monitoring

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Condition Monitoring Center ibaCMC

The Condition Monitoring Center ibaCMC is a high end web-based desktop application for trending, alarming and reporting task. The only piece of software needed on the client side is a web browser.

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Condition Monitoring Unit ibaCMU-S

With the modular hardware concept, the Condition Monitoring solution can be adapted optimally to different requirements. A web-based operating concept allows for a simple and user-friendly configuration and visualization.

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ibaInSpectra - Real-time Condition Monitoring of process vibrations

With ibaInSpectra, any vibrations are monitored continuously and possible error sources can be detected in an early stage. As the ibaInSpectra library is integrated in ibaPDA, not only pure vibration analyses can be done, but also possible relations between vibrational effects and process behavior can be determined.

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ibaRotate

ibaRotate is the software solution for analyzing time domain measurements with significant cyclical pattern, such as vibration and acoustic noise. ibaRotate works with iba measuring files and other file types.

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ibaPDA

As the central core of the iba system, ibaPDA has proven itself as one of the most versatile data acquisition systems for maintenance and production for many years. Among the many powerful features of ibaPDA are asset-agnostic acquisition, high-speed synchronous archiving, and real-time streaming analytics.

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Order information

Please contact your local sales partner

Order no. Name Description
30.681229 ibaCMC-Ultimate Condition Monitoring Center
Order no. Name Description
10.125010 ibaCMU-S Condition Monitoring Unit CPU, for up to 8 vibration signals
10.125011 ibaCMU-S-upgrade HW 8-to-16 License upgrade for 8 additional vibration signals
10.125012 ibaCMU-S-upgrade HW 8-to-24 License upgrade for 16 additional vibration signals
10.125013 ibaCMU-S-upgrade HW 8-to-32 License upgrade for 24 additional vibration signals
10.125014 ibaCMU-S-upgrade HW 16-to-24 License upgrade for 8 additional vibration signals
10.125015 ibaCMU-S-upgrade HW 16-to-32 License upgrade for 16 additional vibration signals
10.125016 ibaCMU-S-upgrade HW 24-to-32 License upgrade for 8 additional vibration signals
Order no. Name Description
30.681220 ibaInSpectra ibaPDA license extension, Spectrum Analysis Library
30.681221 ibaInSpectra-lite Spectrum Analysis Library, limited to 8 modules
Order No. Designation Description
33.010500 ibaRotate Analysis tool
33.010501 ibaRotate-Add-on non-iba files Reading external data
33.010510 ibaRotate-EUP Extended upgrade period
Order no. Name Description
30.600640 ibaPDA-V6-64 Basic package with server/client application, for 64 measuring signals
30.602560 ibaPDA-V6-256 Basic package with server/client application, for 256 measuring signals
30.610240 ibaPDA-V6-1024 Basic package with server/client application, for 1024 measuring signals
30.620480 ibaPDA-V6-2048 Basic package with server/client application, for 2048 measuring signals
30.666660 ibaPDA-V6-unlimited Basic package with server/client application, for unlimited measuring signals
30.001930 ibaPDA Multistation License License extension Multistation application
30.670011 ibaPDA-V6-Single Client Extension with one more client
30.670015 ibaPDA-V6-Multi Client Extension with five more clients
30.001912 Upgrade-PDA-V6-64 to PDA-V6-256 License extension 64 signals to 256 signals
30.001914 Upgrade-PDA-V6-256 to PDA-V6-1024 License extension 256 signals to 1024 signals
30.001915 Upgrade-PDA-V6-1024 to PDA-V6-2048 License extension 1024 signals to 2048 signals
30.001916 Upgrade-PDA-V6-2048 to PDA-V6-unlimited License extension more than 2048 signals
30.670001 ibaPDA-V6-Data-Store Add-on license for writing two more measurement files (*.dat)
30.670005 ibaPDA-V6-Ultra-Data-Store Add-on license for additional data-storage, 255 measurement files (*.dat) with 20 signals each. Number of files will be reduced, with more signals.
30.670050 ibaPDA-SNMP-Server+ Advanced SNMP Server function
30.670051 ibaPDA-OPC-UA-Server+ Advanced OPC UA Server function

ibaPDA Communication Interfaces

Order no. Name Description
31.000001 ibaPDA-Interface-S7-Xplorer Xplorer interface for Simatic S7-200/300/400/1200/1500/WinAC/Logo!
31.000002 ibaPDA-Interface-Codesys-Xplorer Xplorer interface for Codesys-based systems (V2 and V3)
31.000003 ibaPDA-Interface-AB-Xplorer Xplorer interface for Allen-Bradley PLC5 and SLC500
31.000004 ibaPDA-Interface-Sigmatek-Xplorer Xplorer interface for Sigmatek systems
31.000005 ibaPDA-Interface-TwinCAT-Xplorer Xplorer interface for Beckhoff systems
31.000006 ibaPDA-Interface-B&R-Xplorer Xplorer interface for B&R systems
31.000007 ibaPDA-Interface-Logix-Xplorer Xplorer interface for Allen-Bradley Logix systems
31.100008 ibaPDA-Interface-MELSEC-Xplorer Xplorer interface for Mitsubishi MELSEC systems
31.000030 ibaPDA-Interface-SINAMICS-Xplorer Xplorer interface for SINAMICS drives
31.000031 ibaPDA-Interface-SIMOTION-Xplorer Xplorer interface for SIMOTION systems
31.001044 ibaPDA-Interface-Drive-Xplorer Xplorer interfaces for drives (SIMOTION, SINAMICS)
31.001111 ibaPDA-Interface-OPC-UA-Client OPC UA communication interface, OPC UA Client
31.001005 ibaPDA-Interface-EtherNet/IP EtherNet/IP communication interface
31.001010 ibaPDA-Interface-HPCI-DGM200P HPCI-DGM200P communication interface
31.001011 ibaPDA-Interface-LANDSCAN LANDSCAN communication interface (infrared line scanner)
31.001012 ibaPDA-Interface-LMI-Gocator LMI Gocator communication interface (laser profile sensor)
31.001013 ibaPDA-Interface-Raytek Raytek communication interface (infrared line scanner)
31.001020 ibaPDA-Interface-Modbus-TCP-Server Modbus TCP/IP communication interface; Modbus Server
31.001021 ibaPDA-Interface-Modbus-Serial PDA Modbus over SerialLine communication interface
31.001022 ibaPDA-Interface-Modbus-TCP-Client Modbus TCP/IP communication interface; Modbus Client
31.001026 ibaPDA-Interface-AN-X-DCSNet AN-X Automax communication interface
31.001030 ibaPDA-Interface-RAW-Ethernet Raw-Ethernet communication interface
31.001040 ibaPDA-Interface-S7-TCP/UDP S7-TCP/UDP communication interface
31.001042 ibaPDA-Interface-PLC-Xplorer PLC-Xplorer communication interfaces (S7, Codesys, Allen Bradley, B&R, Beckhoff, Sigmatek, Logix, Mitsubishi MELSEC)
31.001045 ibaPDA-Interface-SCRAM-Net SCRAM-Net communication interface
31.001046 ibaPDA-Interface-Toshiba-ADMAP JAMI1 Toshiba ADMAP communication interface
31.001047 ibaPDA-Interface-TC-net Communication interface for Toshiba TC-net network
31.001055 ibaPDA-Interface-Sisteam-TCPIP Sisteam TCP/IP communication interface
31.001056 ibaPDA-Interface-TDC-TCP/UDP Simatic TDC TCP/UDP communication interface
31.001065 ibaPDA-Interface-VIP-TCP/UDP ABB VIP-Protokoll TCP/UDP communication interface
31.001070 ibaPDA-Interface-EGD Ethernet Global Data Memory communication interface
31.001075 ibaPDA-Interface-Generic-UDP Generic-UDP/IP protocol communication interface
31.001076 ibaPDA-Interface-Generic-TCP Generic-TCP/IP protocol communication interface
31.001080 ibaPDA-Interface-GCOM GCOM für ABB Stressometer communication interface
31.001090 ibaPDA-Interface-IEC61850-Client communication protocol for IEC61850-Client
31.001220 ibaPDA-Reflective-Memory Reflective Memory Access communication interface
31.001350 ibaPDA-Interface-Profinet-CP Profinet CP interface to CP1616

ibaPDA Request Interfaces

Order no.NameDescription
31.001300ibaPDA-Request-HPCIHPCI system, HPCI symbolic request channels
31.001302ibaPDA-Request-HiPACSymbolic request channels for Danieli HiPAC PLC
31.001303ibaPDA-Request-TwinCATTwinCAT symbolic request via UDP or ibaBM-eCAT
31.001310ibaPDA-Request-S7-DP/PNSimatic S7 system, S7 symbolic request via ibaBM-DP/PN
31.001311ibaPDA-Request-S7-UDPSimatic S7 system, S7 symbolic request of internal variables, access via UDP protocol
31.001320ibaPDA-Request-SDSimadyn-D system, Simadyn-D symbolic request channels
31.001330ibaPDA-Request-TDCTDC System, Simatic TDC request via FO connection
31.001340ibaPDA-Request-X-PactX-Pact system, X-Pact interface to PROBAS system
31.001360ibaPDA-Request-FM458/TDCFM458/TDC System, FM458/TDC request via Profibus