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"Process Analysis is knowledge instead of guessing. 24/7 clarity in real time."

Mayday Yoon, General Manager, iba Korea System Co. Ltd.

Process Analysis

Process analysis is the prerequisite for process optimization and is always required when e.g. new products are launched, the process is modified or improvements in quality are to be achieved. The process analysis is most successful when it is based on unaltered long-term-data and statistical data allow inferring the process behavior and the production at any time.

Selection of companies who already rely on Process Analysis by iba

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Business benefits

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Saved

energy and raw materials

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Enhanced

productivity through more efficient processes

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Process optimization

through continuous data recording

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Process analysis for efficient long-term data acquisition

In product analysis, the long-time behavior of a process is being regarded under different aspects and for various product groups. For this purpose, it is necessary to store efficiently the high resolution measurement values along with the characteristic values or events necessary for the process analysis over a long term.

For analysis, the product- or time-related measurement files generated with ibaPDA or the data and events saved in ibaHD-Server, can be used. The videos recorded with ibaCapture and the automatically generated individual images help to understand and analyze the process behavior.

Flexible and reproducible analyses

With ibaAnalyzer and ibaDatManager, you have powerful analysis tools at your disposal for answering technological questions and doing long term analyses with drill-down to the high resolution measurement data.

Analyses that have been created once, are being saved - the data of different periods and product classes and charges can be analyzed reproducibly.

Example configuration for Process Analysis

Products for Process Analysis

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ibaAnalyzer

ibaAnalyzer is characterized by broad functionalities for analyzing and evaluating. The application offers an intuitive operation along with the complex scope of functions. The license for editing measurement files which have been generated with the iba system, is for free.

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ibaPDA

As central part of the iba system, ibaPDA has been proving itself as one of the most versatile data acquisition systems for maintenance and production for years. Client-server architecture, flexible recording, simple configuration owing to auto-detect are just some of the convincing features.

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ibaHD-Server

Find past events rapidly, using the high resolution Historical Data (HD) server - also for continuous and long running processes. With the zoom function, browsing from annual, monthly or weekly overview down to the millisecond range is possible with just a mouseclick.

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ibaCapture

The video recording system ibaCapture records video and HMI images synchronously to measurement data in conjunction with ibaPDA - either continuously or triggered by events. Important events can be automatically stored as still images. The exact relation and simultaneous display of recorded measurement data and visual information with ibaAnalyzer offers a completely new quality of process analysis.

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ibaDatManager

ibaDatManager allows for rapidly finding process-related measurement data using the properties of the measured signals and the characteristic values extracted from them. You do not need to know file names and storage locations. A decisive advantage is the possibility to evaluate quality parameters statistically at a glance. Thus, deviations from the normal behavior can be discovered rapidly and analyzed in detail.

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Order information

Please contact your local sales partner

Order no. Name Description
33.010400 ibaAnalyzer Online and Offline Analysis Package for iba dat files
33.010430 ibaAnalyzer-DB* Offline analysis and data generation for SQL or ODBC databases
33.010445 ibaAnalyzer-E-Dat* Offline analysis for external data formats
33.010455 ibaAnalyzer-DAT-Extraktor* Offline data extraction from an original dat file into a new file (new format)
34.000100 ibaLicenseService-V2 if more than one license is used per dongle (free of charge)
Order no. Name Description
30.600640 ibaPDA-V6-64 Basic package with server/client application, for 64 measuring signals
30.602560 ibaPDA-V6-256 Basic package with server/client application, for 256 measuring signals
30.610240 ibaPDA-V6-1024 Basic package with server/client application, for 1024 measuring signals
30.620480 ibaPDA-V6-2048 Basic package with server/client application, for 2048 measuring signals
30.666660 ibaPDA-V6-unlimited Basic package with server/client application, for unlimited measuring signals
30.001930 ibaPDA Multistation License License extension Multistation application
30.670011 ibaPDA-V6-Single Client Extension with one more client
30.670015 ibaPDA-V6-Multi Client Extension with five more clients
30.001912 Upgrade-PDA-V6-64 to PDA-V6-256 License extension 64 signals to 256 signals
30.001914 Upgrade-PDA-V6-256 to PDA-V6-1024 License extension 256 signals to 1024 signals
30.001915 Upgrade-PDA-V6-1024 to PDA-V6-2048 License extension 1024 signals to 2048 signals
30.001916 Upgrade-PDA-V6-2048 to PDA-V6-unlimited License extension more than 2048 signals
30.670001 ibaPDA-V6-Data-Store Add-on license for writing two more measurement files (*.dat)
30.670005 ibaPDA-V6-Ultra-Data-Store Add-on license for additional data-storage, 255 measurement files (*.dat) with 20 signals each. Number of files will be reduced, with more signals.
30.670050 ibaPDA-SNMP-Server+ Advanced SNMP Server function
30.670051 ibaPDA-OPC-UA-Server+ Advanced OPC UA Server function

ibaPDA Communication Interfaces

Order no. Name Description
31.000001 ibaPDA-Interface-S7-Xplorer Xplorer interface for Simatic S7-200/300/400/1200/1500/WinAC/Logo!
31.000002 ibaPDA-Interface-Codesys-Xplorer Xplorer interface for Codesys-based systems (V2 and V3)
31.000003 ibaPDA-Interface-AB-Xplorer Xplorer interface for Allen-Bradley PLC5 and SLC500
31.000004 ibaPDA-Interface-Sigmatek-Xplorer Xplorer interface for Sigmatek systems
31.000005 ibaPDA-Interface-TwinCAT-Xplorer Xplorer interface for Beckhoff systems
31.000006 ibaPDA-Interface-B&R-Xplorer Xplorer interface for B&R systems
31.000007 ibaPDA-Interface-Logix-Xplorer Xplorer interface for Allen-Bradley Logix systems
31.100008 ibaPDA-Interface-MELSEC-Xplorer Xplorer interface for Mitsubishi MELSEC systems
31.000030 ibaPDA-Interface-SINAMICS-Xplorer Xplorer interface for SINAMICS drives
31.000031 ibaPDA-Interface-SIMOTION-Xplorer Xplorer interface for SIMOTION systems
31.001044 ibaPDA-Interface-Drive-Xplorer Xplorer interfaces for drives (SIMOTION, SINAMICS)
31.001111 ibaPDA-Interface-OPC-UA-Client OPC UA communication interface, OPC UA Client
31.001005 ibaPDA-Interface-EtherNet/IP EtherNet/IP communication interface
31.001010 ibaPDA-Interface-HPCI-DGM200P HPCI-DGM200P communication interface
31.001011 ibaPDA-Interface-LANDSCAN LANDSCAN communication interface (infrared line scanner)
31.001012 ibaPDA-Interface-LMI-Gocator LMI Gocator communication interface (laser profile sensor)
31.001013 ibaPDA-Interface-Raytek Raytek communication interface (infrared line scanner)
31.001020 ibaPDA-Interface-Modbus-TCP-Server Modbus TCP/IP communication interface; Modbus Server
31.001021 ibaPDA-Interface-Modbus-Serial PDA Modbus over SerialLine communication interface
31.001022 ibaPDA-Interface-Modbus-TCP-Client Modbus TCP/IP communication interface; Modbus Client
31.001026 ibaPDA-Interface-AN-X-DCSNet AN-X Automax communication interface
31.001030 ibaPDA-Interface-RAW-Ethernet Raw-Ethernet communication interface
31.001040 ibaPDA-Interface-S7-TCP/UDP S7-TCP/UDP communication interface
31.001042 ibaPDA-Interface-PLC-Xplorer PLC-Xplorer communication interfaces (S7, Codesys, Allen Bradley, B&R, Beckhoff, Sigmatek, Logix, Mitsubishi MELSEC)
31.001045 ibaPDA-Interface-SCRAM-Net SCRAM-Net communication interface
31.001046 ibaPDA-Interface-Toshiba-ADMAP JAMI1 Toshiba ADMAP communication interface
31.001047 ibaPDA-Interface-TC-net Communication interface for Toshiba TC-net network
31.001055 ibaPDA-Interface-Sisteam-TCPIP Sisteam TCP/IP communication interface
31.001056 ibaPDA-Interface-TDC-TCP/UDP Simatic TDC TCP/UDP communication interface
31.001065 ibaPDA-Interface-VIP-TCP/UDP ABB VIP-Protokoll TCP/UDP communication interface
31.001070 ibaPDA-Interface-EGD Ethernet Global Data Memory communication interface
31.001075 ibaPDA-Interface-Generic-UDP Generic-UDP/IP protocol communication interface
31.001076 ibaPDA-Interface-Generic-TCP Generic-TCP/IP protocol communication interface
31.001080 ibaPDA-Interface-GCOM GCOM für ABB Stressometer communication interface
31.001090 ibaPDA-Interface-IEC61850-Client communication protocol for IEC61850-Client
31.001220 ibaPDA-Reflective-Memory Reflective Memory Access communication interface
31.001350 ibaPDA-Interface-Profinet-CP Profinet CP interface to CP1616

ibaPDA Request Interfaces

Order no.NameDescription
31.001300ibaPDA-Request-HPCIHPCI system, HPCI symbolic request channels
31.001302ibaPDA-Request-HiPACSymbolic request channels for Danieli HiPAC PLC
31.001303ibaPDA-Request-TwinCATTwinCAT symbolic request via UDP or ibaBM-eCAT
31.001310ibaPDA-Request-S7-DP/PNSimatic S7 system, S7 symbolic request via ibaBM-DP/PN
31.001311ibaPDA-Request-S7-UDPSimatic S7 system, S7 symbolic request of internal variables, access via UDP protocol
31.001320ibaPDA-Request-SDSimadyn-D system, Simadyn-D symbolic request channels
31.001330ibaPDA-Request-TDCTDC System, Simatic TDC request via FO connection
31.001340ibaPDA-Request-X-PactX-Pact system, X-Pact interface to PROBAS system
31.001360ibaPDA-Request-FM458/TDCFM458/TDC System, FM458/TDC request via Profibus
Order no. Name Description
30.800064 ibaHD-Server-V2-T-64 Basic license historical data recording, 64 tags (signals),
incl. 2 HD clients and 2 HD data stores
30.800256 ibaHD-Server-V2-T-256 Basic license historical data recording, 256 tags, incl. 2 HD clients and 2 HD data stores
30.801024 ibaHD-Server-V2-T-1024 Basic license historical data recording, 1024 tags (signals),
incl. 2 HD clients and 2 HD data stores
30.802048 ibaHD-Server-V2-T-2048 Basic license historical data recording, 2048 tags (signals),
incl. 2 HD clients and 2 HD data stores
30.806666 ibaHD-Server-V2-T-unlimited Basic license historical data recording, unlimited tags (signals),
incl. 2 HD clients and 2 HD data stores
30.700010 ibaHD-Server Single Client License extension HD-Server: single client
30.700015 ibaHD-Server Multi Client License extension HD-Server: 5 additional HD access points
30.700002 Upgrade-HD-T-64 to HD-T-256 License extension HD-Server: 64 tags to 256 tags
30.700003 Upgrade-HD-T-256 to HD-T-1024 License extension HD-Server: 256 tags to 1024 tags
30.700004 Upgrade-HD-T-1024 to HD-T-2048 License extension HD-Server: 1024 tags to 2048 tags
30.700005 Upgrade-HD-T-2048 to HD-T-unlimited License extension HD-Server: more than 2048 tags
30.700020 ibaHD-Server Data Store License extension HD-Server: 2 more data stores

EUP concept for ibaHD-Server: Beginning with ibaHD-Server V2.0, the licenses contain free product updates for a period of 2 years from the purchase date on. By purchasing the product "Extended update period (EUP)", ibaHD-Server users are entitled to install products updates for another year in order to benefit from continuous improvements and new features. An EUP is always valid from the date the previous license expires.

Order no. Name Description
30.670210 ibaCapture-Server-60fps Video recording for up to 60 fps, up to 8 client live-streams
30.670211 ibaCapture-Server-180fps Video recording for up to 180 fps, up to 16 client live-streams
30.670212 ibaCapture-Server-480fps Video recording for up to 480 fps, up to 48 client live-streams
30.670213 ibaCapture-Server-960fps Video recording for up to 960 fps, up to 96 client live-streams
30.670220 ibaCapture-1CAM-REC 1 camera for recording and display
30.670221 ibaCapture-4CAM-REC 4 cameras for recording and display
30.670225 ibaCapture-4CAM-DISP 4 cameras only for display
30.670230 ibaCapture-1CAM-VIRT 1 virtual camera for recording and display of HMI or
ibaVision images
30.670231 ibaCapture-4CAM-VIRT 4 virtual camera for recording and display of HMI or
ibaVision images
30.670232 ibaCapture-8CAM-VIRT 8 virtual cameras for recording and display of HMI or
ibaVision images
30.670233 ibaCapture-16CAM-VIRT 16 virtual cameras for recording and display of HMI or
ibaVision images
30.670128 Interface GigE-Vision license Add-on for GigE-Vision cameras with existing MIL license
30.670130 Interface GigE-Vision with MIL Runtime Add-on for GigE-Vision cameras including license dongle for MIL Runtime
19.116011 GigE network card for PCI Express Intel Ethernet I350 T4 V2 SVR
Order no. Name Description
34.010601 ibaDatManager 1 User* Central managing and evaluation of decentral recorded data, 1 user
34.010605 ibaDatManager 5 User* Central managing and evaluation of decentral recorded data, 5 user
34.010610 ibaDatManager 10 User* Central managing and evaluation of decentral recorded data, 10 user
34.010650 ibaDatManager 50 User* Central managing and evaluation of decentral recorded data, 50 user
34.010660 ibaDatManager Situation Detection 1) * ibaDatManager add-on process situation detection

1) Requirements: License for ibaDatManager, administration of measured files with ibaDatManager

Licensing of products marked with an asterisk (*) can be done by a local dongle; or by ibaLicenseService-V2 if more than one license is used or several users need the licenses.