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"Process Analysis is knowledge instead of guessing. 24/7 clarity in real time."

Mayday Yoon, General Manager, iba Korea System Co. Ltd.

Process Analysis

Process analysis is made easy with an iba system. Being able to quickly and efficiently analyze process data is vital to process optimization. Having the ability to make data driven decisions when new systems are put in place or existing systems are being modified is crucial. Access to originally recorded raw data, as well as aggregated statistical data, is paramount to successful long-term process improvement.

Companies who rely on the iba system for process analysis

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Business Benefits

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Save

energy and raw materials

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Enhance

productivity through more efficient processes

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Optimize

processes through continuous monitoring and analytics

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Efficient data acquisition supports effective process analytics

Efficient and effective process and product analytics require access to repeatable, reliable data acquisition solutions. Analysis of time-series and product-based data for various timeframes is imperative and must be supported by the data acquisition system. ibaPDA is an ideal solution for these requirements. ibaPDA is capable of recording time-series and/or product-based data. Measurement files can be stored for visualization, transferred to appropriate personnel for in-depth analysis, and processed automatically.

ibaHD-Server can be added to archive data and events that allow you to visualize long-term historical trends, as well as drill down to higher-resolution, millisecond-level data in a flash. In addition, video recorded with ibaCapture can be synchronized with the measured data to provide a complete picture of your processes and products. All of these products provide valuable insight into your processes and products.

Flexible and reusable analytics

With ibaAnalyzer, you have flexible and powerful analytics tools at your disposal. Whether visualizing raw-data or aggregated mathematical relationships, users have a large library of analysis functions at their fingertips. Reusable templates can be created for flexible failure-mode, root-cause and long-term analytics to transform data into information. These analysis templates can be easily automated using ibaDATCoordinator, allowing you to make concise data-driven decisions to increase yield and improve product quality.

Example configuration for Process Analysis

Success Stories

Process analysis with ibaCapture

Process analysis with ibaCapture

Keep an eye on the entire plant with process specific camera monitoring.

Packaging manufacturer reduces waste in gravure printing

Packaging manufacturer reduces waste in gravure printing

Data acquisition for troubleshooting and process improvement

Excavator

Bucket Wheel Reclaimer Reeler Tuning

Data acquisition with ibaPDA and EtherNet/IP

Products for Process Analysis

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ibaAnalyzer

ibaAnalyzer is characterized by its broad capability for analyzing and evaluating data. The application is intuitive and offers an advanced set of functions. The license for analyzing measurement files, which have been generated with the iba system, is free of charge.

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ibaPDA

As the central core of the iba system, ibaPDA has proven itself as one of the most versatile data acquisition systems for maintenance and production for many years. Among the many powerful features of ibaPDA are asset-agnostic acquisition, high-speed synchronous archiving, and real-time streaming analytics.

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ibaHD-Server

ibaHD-Server empowers users with the ability to perform long-term analytics while rapidly visualizing trends and events from months to milliseconds. Easily archive large time-synchronized data sets, even from multiple ibaPDA systems. Querying events provides immediate access to failure-mode and root-cause discovery.

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ibaCapture

ibaCapture, in conjunction with ibaPDA, records video and HMI images synchronously with measurement data. Recording can be done continuously, or triggered by events. Important events can be automatically stored as still images. For historical analytics, ibaAnalyzer can be used to automatically retrieve, align, and display recorded video and HMI images with archived measurement data.

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Order Information

Please contact your local sales partner

Order no.NameDescription
33.010.000 ibaAnalyzer-V7 Offline analysis package for iba measurement files
33.010.001 ibaAnalyzer-V7-DB* Offline analysis and data generation for SQL or ODBC databases
33.010.004 ibaAnalyzer-V7-DB-Multiuser* Multiuser license for 5 users
33.010.002 ibaAnalyzer-V7-File-Extract* Offline data extraction from an original dat file into a new file (new format)
33.010.410 ibaAnalyzer-InSpectra* Offline vibration analysis (add-on for ibaAnalyzer)
33.010.445 ibaAnalyzer-E-Dat* Offline analysis for external data formats
34.000.100 ibaLicenseService-V2 if more than one license is used per dongle (free of charge)

* Licensing of products marked with an asterisk (*) can be done by a local dongle; or by ibaLicenseService-V2 if more than one license is used or several users need the licenses.

Order no.NameDescription
30.770.064 ibaPDA-V7-64 Basic package with server/client application, for 64 measuring signals
30.770.128 ibaPDA-V7-128 Basic package with server/client application, for 128 measuring signals
30.770.256 ibaPDA-V7-256 Basic package with server/client application, for 256 measuring signals
30.770.512 ibaPDA-V7-512 Basic package with server/client application, for 512 measuring signals
30.771.024 ibaPDA-V7-1024 Basic package with server/client application, for 1024 measuring signals
30.772.048 ibaPDA-V7-2048 Basic package with server/client application, for 2048 measuring signals
30.774.096 ibaPDA-V7-4096 Basic package with server/client application, for 4096 measuring signals
30.778.192 ibaPDA-V7-8192 Basic package with server/client application, for 8192 measuring signals
30.779.999 ibaPDA-V7-unlimited Basic package with server/client application, for unlimited measuring signals
30.770.022 ibaPDA-V7-Data-Store Add-on license for writing two more measurement files (*.dat)
30.770.023 ibaPDA-V7-Ultra-Data-Store Add-on license for additional data-storage, 255 measurement files (*.dat) with 20 signals each. Number of files will be reduced, with more signals.
30.770.024 ibaPDA-V7-Client Extension with one more client
30.770.025 ibaPDA-V7-Multi Client Extension with five more clients
30.001.930 ibaPDA Multistation License extension Multi-station application
30.670.050 ibaPDA-SNMP-Server+ Advanced SNMP Server function
30.670.051 ibaPDA-OPC-UA-Server+ Advanced OPC UA Server function
30.670.052 ibaPDA-IEC61850-Server Add-on license IEC61850-Server

ibaPDA Interfaces

Order no.NameDescription
31.000.001 ibaPDA-Interface-S7-Xplorer Xplorer interface for Simatic S7-200/300/400/1200/1500/WinAC/Logo!
31.000.002 ibaPDA-Interface-Codesys-Xplorer Xplorer interface for Codesys-based systems (V2 and V3)
31.000.003 ibaPDA-Interface-AB-Xplorer Xplorer interface for Allen-Bradley PLC5 and SLC500
31.000.004 ibaPDA-Interface-Sigmatek-Xplorer Xplorer interface for Sigmatek systems
31.000.005 ibaPDA-Interface-TwinCAT-Xplorer Xplorer interface for Beckhoff systems
31.000.006 ibaPDA-Interface-B&R-Xplorer Xplorer interface for B&R systems
31.000.007 ibaPDA-Interface-Logix-Xplorer Xplorer interface for Allen-Bradley Logix systems
31.100.008 ibaPDA-Interface-MELSEC-Xplorer Xplorer interface for Mitsubishi MELSEC systems
31.000.030 ibaPDA-Interface-SINAMICS-Xplorer Xplorer interface for SINAMICS drives
31.000.031 ibaPDA-Interface-SIMOTION-Xplorer Xplorer interface for SIMOTION systems
31.001.044 ibaPDA-Interface-Drive-Xplorer Xplorer interfaces for drives (SIMOTION, SINAMICS)
31.001.005 ibaPDA-Interface-EtherNet/IP EtherNet/IP communication interface
31.001.010 ibaPDA-Interface-HPCI-DGM200P HPCI-DGM200P communication interface
31.001.011 ibaPDA-Interface-LANDSCAN LANDSCAN communication interface (infrared line scanner)
31.001.012 ibaPDA-Interface-LMI-Gocator LMI Gocator communication interface (laser profile sensor)
31.001.013 ibaPDA-Interface-Raytek Raytek communication interface (infrared line scanner)
31.001.026 ibaPDA-Interface-AN-X-DCSNet AN-X Automax communication interface
31.001.030 ibaPDA-Interface-RAW-Ethernet Raw-Ethernet communication interface
31.001.040 ibaPDA-Interface-S7-TCP/UDP S7-TCP/UDP communication interface
31.001.045 ibaPDA-Interface-SCRAM-Net SCRAM-Net communication interface
31.001.046 ibaPDA-Interface-Toshiba-ADMAP JAMI1 Toshiba ADMAP communication interface
31.001.047 ibaPDA-Interface-TC-net Communication interface for Toshiba TC-net network
31.001.055 ibaPDA-Interface-Sisteam-TCPIP Sisteam TCP/IP communication interface
31.001.056 ibaPDA-Interface-TDC-TCP/UDP Simatic TDC TCP/UDP communication interface
31.001.065 ibaPDA-Interface-VIP-TCP/UDP ABB VIP-Protokoll TCP/UDP communication interface
31.001.070 ibaPDA-Interface-EGD Ethernet Global Data Memory communication interface
31.001.075 ibaPDA-Interface-Generic-UDP Generic-UDP/IP protocol communication interface
31.001.076 ibaPDA-Interface-Generic-TCP Generic-TCP/IP protocol communication interface
31.001.080 ibaPDA-Interface-GCOM GCOM für ABB Stressometer communication interface
31.001.090 ibaPDA-Interface-IEC61850-Client IEC61850-Client communication interface
31.001.111 ibaPDA-Interface-OPC-UA-Client OPC-UA-Client communication interface
31.001.112 ibaPDA-Interface-MQTT MQTT communication interface
31.001.220 ibaPDA-Interface-Reflective-Memory Reflective Memory Access communication interface
31.001.350 ibaPDA-Interface-Profinet-CP Profinet CP interface to CP1616 and CP1626

ibaPDA Request Options

Order no.NameDescription
31.001.300 ibaPDA-Request-HPCI HPCI system, HPCI symbolic request channels
31.001.302 ibaPDA-Request-HiPAC Symbolic request channels for Danieli HiPAC PLC
31.001.303 ibaPDA-Request-TwinCAT TwinCAT symbolic request via UDP or ibaBM-eCAT
31.001.310 ibaPDA-Request-S7-DP/PN Simatic S7 system, S7 symbolic request via ibaBM-DP/PN
31.001.311 ibaPDA-Request-S7-UDP Simatic S7 system, S7 symbolic request via UDP, ibaPDA-Interface-S7-TCP/UDP required
31.001.320 ibaPDA-Request-SD Simadyn-D system, Simadyn-D symbolic request channels
31.001.330 ibaPDA-Request-TDC TDC system, Simatic TDC request via FO connection
31.001.340 ibaPDA-Request-X-Pact X-Pact system, X-Pact interface to PROBAS system
31.001.360 ibaPDA-Request-FM458/TDC FM458/TDC system, FM458/TDC request via Profibus
31.001.380 ibaPDA-Request-DTBox-128 Dualis DTBox, 128 signals
31.001.381 ibaPDA-Request-DTBox-1024 Dualis DTBox, 1024 signals
31.001.382 ibaPDA-Request-DTBox-unlimited Dualis DTBox, unlimited number of signals
Order no. Name Description
30.800064 ibaHD-Server-V2-T-64 Basic license historical data recording, 64 tags (signals),
incl. 2 HD clients and 2 HD data stores
30.800256 ibaHD-Server-V2-T-256 Basic license historical data recording, 256 tags, incl. 2 HD clients and 2 HD data stores
30.801024 ibaHD-Server-V2-T-1024 Basic license historical data recording, 1024 tags (signals),
incl. 2 HD clients and 2 HD data stores
30.802048 ibaHD-Server-V2-T-2048 Basic license historical data recording, 2048 tags (signals),
incl. 2 HD clients and 2 HD data stores
30.806666 ibaHD-Server-V2-T-unlimited Basic license historical data recording, unlimited tags (signals),
incl. 2 HD clients and 2 HD data stores
30.700010 ibaHD-Server Single Client License extension HD-Server: single client
30.700015 ibaHD-Server Multi Client License extension HD-Server: 5 additional HD access points
30.700002 Upgrade-HD-T-64 to HD-T-256 License extension HD-Server: 64 tags to 256 tags
30.700003 Upgrade-HD-T-256 to HD-T-1024 License extension HD-Server: 256 tags to 1024 tags
30.700004 Upgrade-HD-T-1024 to HD-T-2048 License extension HD-Server: 1024 tags to 2048 tags
30.700005 Upgrade-HD-T-2048 to HD-T-unlimited License extension HD-Server: more than 2048 tags
30.700020 ibaHD-Server Data Store License extension HD-Server: 2 more data stores

EUP concept for ibaHD-Server: Beginning with ibaHD-Server V2.0, the licenses contain free product updates for a period of 2 years from the purchase date on. By purchasing the product "Extended update period (EUP)", ibaHD-Server users are entitled to install products updates for another year in order to benefit from continuous improvements and new features. An EUP is always valid from the date the previous license expires.

Order no.NameDescription
30.670.210 ibaCapture-Server-60fps Video recording for up to 60 fps, up to 8 client live-streams
30.670.211 ibaCapture-Server-180fps Video recording for up to 180 fps, up to 16 client live-streams
30.670.212 ibaCapture-Server-480fps Video recording for up to 480 fps, up to 48 client live-streams
30.670.213 ibaCapture-Server-960fps Video recording for up to 960 fps, up to 96 client live-streams
30.670.220 ibaCapture-1CAM-REC 1 camera for recording and display
30.670.221 ibaCapture-4CAM-REC 4 cameras for recording and display
30.670.225 ibaCapture-4CAM-DISP 4 cameras only for display
30.670.230 ibaCapture-1CAM-VIRT 1 virtual camera for recording and display of HMI or ibaVision images
30.670.231 ibaCapture-4CAM-VIRT 4 virtual camera for recording and display of HMI or ibaVision images
30.670.232 ibaCapture-8CAM-VIRT 8 virtual cameras for recording and display of HMI or ibaVision images
30.670.233 ibaCapture-16CAM-VIRT 16 virtual cameras for recording and display of HMI or ibaVision images
30.670.128 Interface GigE-Vision Add-on for GigE-Vision cameras with existing license for  a supported GigE-SDK 
30.670.131 Interface GigE-Vision with eBUS Runtime Add-on for GigE-Vision cameras including license for eBUS Runtime 
30.670.242 ibaCapture-AddOn-RTSP-Server Add-on for receiving RTSP streams on third-party hardware/software
19.116.011 GigE network card for PCI Express Intel Ethernet I350 T4 V2 SVR 
Order no. Name Description
34.010601 ibaDatManager 1 User* Central managing and evaluation of decentral recorded data, 1 user
34.010605 ibaDatManager 5 User* Central managing and evaluation of decentral recorded data, 5 user
34.010610 ibaDatManager 10 User* Central managing and evaluation of decentral recorded data, 10 user
34.010650 ibaDatManager 50 User* Central managing and evaluation of decentral recorded data, 50 user
34.010660 ibaDatManager Situation Detection 1) * ibaDatManager add-on process situation detection

1) Requirements: License for ibaDatManager, administration of measured files with ibaDatManager

Licensing of products marked with an asterisk (*) can be done by a local dongle; or by ibaLicenseService-V2 if more than one license is used or several users need the licenses.