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"Production Managers can relax knowing iba is on the job"

David Kober, Sales Engineer, iba America, LLC

Quality Documentation

For documenting automated production systems and processes, quality data characteristics and calculated analytical values need to be stored in a reliable quality management system. With the iba system, customer specific reports can be automatically generated per product and/or process along with extracting these values into an open database format for storage and long-term historical trending and analysis.

Companies who rely on the iba system for quality documentation

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Business Benefits

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Calculate

analytical values

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Create

production and quality reports

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Determine

root cause of quality defects

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Fill out the form and a Quality Documentation Expert will contact you shortly.

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Automate statistical calculations

With ibaPDA, product-related measurement data are stored in data files. ibaAnalyzer and ibaDatCoordinator can comprehensively and automatically calculate characteristic values and quality data using high-resolution data from ibaPDA. ibaAnalyzer-DB allows for further aggregating the measured data as length- or time-related values and storing them, along with the calculated analytical values, in databases.

Generate quality documentation automatically

Once production of a product is complete, customer-specific reports containing the measured data and calculated statistical data can be automatically generated via user-defined templates created in ibaAnalyzer. These reports can be easily stored and emailed in a number of formats (e.g. PDF, HTML, XPS, etc). With ibaAnalyzer-DB the measured data and calculated statistics can be stored in a database for long-term analysis and cross-product documentation. Therefore, the iba system can be a powerful, flexible, and easily-implemented reporting system.

Example configuration for Quality Documentation

Success Stories

turbine

Optimization of a condition monitoring system

A Condition Monitoring System (CMS) is supposed to monitor the wear of two motors. The CMS calculates characteristic values at regular intervals...

detecting critical vibrations in rolling mills

Detecting critical vibrations in rolling mills

In rolling mills, many vibrations may occur that have negative effects on the life cycle and the state of the plant, but also on product quality.

faultless operation due to voltage monitoring

Undisturbed operation due to voltage monitoring

Power Quality as an important quality feature

Products for Quality Documentation

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ibaAnalyzer

ibaAnalyzer is characterized by its broad capability for analyzing and evaluating data. The application is intuitive and offers an advanced set of functions. The license for analyzing measurement files, which have been generated with the iba system, is free of charge.

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ibaPDA

As the central core of the iba system, ibaPDA has proven itself as one of the most versatile data acquisition systems for maintenance and production for many years. Among the many powerful features of ibaPDA are asset-agnostic acquisition, high-speed synchronous archiving, and real-time streaming analytics.

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ibaDatCoordinator

ibaDatCoordinator is a powerful tool for automatically processing and managing measurement files. Some typical uses include automatic extraction of product-related characteristic values into databases, as well as event-triggered report creation. In synergy with ibaAnalyzer, many procedures can be fully automated to mitigate employees of routine tasks.

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ibaHD-Server

ibaHD-Server empowers users with the ability to perform long-term analytics while rapidly visualizing trends and events from months to milliseconds. Easily archive large time-synchronized data sets, even from multiple ibaPDA systems. Querying events provides immediate access to failure-mode and root-cause discovery.

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Order Information

Please contact your local sales partner

Order no.NameDescription
33.010.000 ibaAnalyzer-V7 Offline analysis package for iba measurement files
33.010.001 ibaAnalyzer-V7-DB* Offline analysis and data generation for SQL or ODBC databases
33.010.004 ibaAnalyzer-V7-DB-Multiuser* Multiuser license for 5 users
33.010.002 ibaAnalyzer-V7-File-Extract* Offline data extraction from an original dat file into a new file (new format)
33.010.410 ibaAnalyzer-InSpectra* Offline vibration analysis (add-on for ibaAnalyzer)
33.010.445 ibaAnalyzer-E-Dat* Offline analysis for external data formats
34.000.100 ibaLicenseService-V2 if more than one license is used per dongle (free of charge)

* Licensing of products marked with an asterisk (*) can be done by a local dongle; or by ibaLicenseService-V2 if more than one license is used or several users need the licenses.

Order no.NameDescription
30.770.064 ibaPDA-V7-64 Basic package with server/client application, for 64 measuring signals
30.770.128 ibaPDA-V7-128 Basic package with server/client application, for 128 measuring signals
30.770.256 ibaPDA-V7-256 Basic package with server/client application, for 256 measuring signals
30.770.512 ibaPDA-V7-512 Basic package with server/client application, for 512 measuring signals
30.771.024 ibaPDA-V7-1024 Basic package with server/client application, for 1024 measuring signals
30.772.048 ibaPDA-V7-2048 Basic package with server/client application, for 2048 measuring signals
30.774.096 ibaPDA-V7-4096 Basic package with server/client application, for 4096 measuring signals
30.778.192 ibaPDA-V7-8192 Basic package with server/client application, for 8192 measuring signals
30.779.999 ibaPDA-V7-unlimited Basic package with server/client application, for unlimited measuring signals
30.770.022 ibaPDA-V7-Data-Store Add-on license for writing two more measurement files (*.dat)
30.770.023 ibaPDA-V7-Ultra-Data-Store Add-on license for additional data-storage, 255 measurement files (*.dat) with 20 signals each. Number of files will be reduced, with more signals.
30.770.024 ibaPDA-V7-Client Extension with one more client
30.770.025 ibaPDA-V7-Multi Client Extension with five more clients
30.001.930 ibaPDA Multistation License extension Multi-station application
30.670.050 ibaPDA-SNMP-Server+ Advanced SNMP Server function
30.670.051 ibaPDA-OPC-UA-Server+ Advanced OPC UA Server function
30.670.052 ibaPDA-IEC61850-Server Add-on license IEC61850-Server

ibaPDA Interfaces

Order no.NameDescription
31.000.001 ibaPDA-Interface-S7-Xplorer Xplorer interface for Simatic S7-200/300/400/1200/1500/WinAC/Logo!
31.000.002 ibaPDA-Interface-Codesys-Xplorer Xplorer interface for Codesys-based systems (V2 and V3)
31.000.003 ibaPDA-Interface-AB-Xplorer Xplorer interface for Allen-Bradley PLC5 and SLC500
31.000.004 ibaPDA-Interface-Sigmatek-Xplorer Xplorer interface for Sigmatek systems
31.000.005 ibaPDA-Interface-TwinCAT-Xplorer Xplorer interface for Beckhoff systems
31.000.006 ibaPDA-Interface-B&R-Xplorer Xplorer interface for B&R systems
31.000.007 ibaPDA-Interface-Logix-Xplorer Xplorer interface for Allen-Bradley Logix systems
31.100.008 ibaPDA-Interface-MELSEC-Xplorer Xplorer interface for Mitsubishi MELSEC systems
31.000.030 ibaPDA-Interface-SINAMICS-Xplorer Xplorer interface for SINAMICS drives
31.000.031 ibaPDA-Interface-SIMOTION-Xplorer Xplorer interface for SIMOTION systems
31.001.044 ibaPDA-Interface-Drive-Xplorer Xplorer interfaces for drives (SIMOTION, SINAMICS)
31.001.005 ibaPDA-Interface-EtherNet/IP EtherNet/IP communication interface
31.001.010 ibaPDA-Interface-HPCI-DGM200P HPCI-DGM200P communication interface
31.001.011 ibaPDA-Interface-LANDSCAN LANDSCAN communication interface (infrared line scanner)
31.001.012 ibaPDA-Interface-LMI-Gocator LMI Gocator communication interface (laser profile sensor)
31.001.013 ibaPDA-Interface-Raytek Raytek communication interface (infrared line scanner)
31.001.026 ibaPDA-Interface-AN-X-DCSNet AN-X Automax communication interface
31.001.030 ibaPDA-Interface-RAW-Ethernet Raw-Ethernet communication interface
31.001.040 ibaPDA-Interface-S7-TCP/UDP S7-TCP/UDP communication interface
31.001.045 ibaPDA-Interface-SCRAM-Net SCRAM-Net communication interface
31.001.046 ibaPDA-Interface-Toshiba-ADMAP JAMI1 Toshiba ADMAP communication interface
31.001.047 ibaPDA-Interface-TC-net Communication interface for Toshiba TC-net network
31.001.055 ibaPDA-Interface-Sisteam-TCPIP Sisteam TCP/IP communication interface
31.001.056 ibaPDA-Interface-TDC-TCP/UDP Simatic TDC TCP/UDP communication interface
31.001.065 ibaPDA-Interface-VIP-TCP/UDP ABB VIP-Protokoll TCP/UDP communication interface
31.001.070 ibaPDA-Interface-EGD Ethernet Global Data Memory communication interface
31.001.075 ibaPDA-Interface-Generic-UDP Generic-UDP/IP protocol communication interface
31.001.076 ibaPDA-Interface-Generic-TCP Generic-TCP/IP protocol communication interface
31.001.080 ibaPDA-Interface-GCOM GCOM für ABB Stressometer communication interface
31.001.090 ibaPDA-Interface-IEC61850-Client IEC61850-Client communication interface
31.001.111 ibaPDA-Interface-OPC-UA-Client OPC-UA-Client communication interface
31.001.112 ibaPDA-Interface-MQTT MQTT communication interface
31.001.220 ibaPDA-Interface-Reflective-Memory Reflective Memory Access communication interface
31.001.350 ibaPDA-Interface-Profinet-CP Profinet CP interface to CP1616 and CP1626

ibaPDA Request Options

Order no.NameDescription
31.001.300 ibaPDA-Request-HPCI HPCI system, HPCI symbolic request channels
31.001.302 ibaPDA-Request-HiPAC Symbolic request channels for Danieli HiPAC PLC
31.001.303 ibaPDA-Request-TwinCAT TwinCAT symbolic request via UDP or ibaBM-eCAT
31.001.310 ibaPDA-Request-S7-DP/PN Simatic S7 system, S7 symbolic request via ibaBM-DP/PN
31.001.311 ibaPDA-Request-S7-UDP Simatic S7 system, S7 symbolic request via UDP, ibaPDA-Interface-S7-TCP/UDP required
31.001.320 ibaPDA-Request-SD Simadyn-D system, Simadyn-D symbolic request channels
31.001.330 ibaPDA-Request-TDC TDC system, Simatic TDC request via FO connection
31.001.340 ibaPDA-Request-X-Pact X-Pact system, X-Pact interface to PROBAS system
31.001.360 ibaPDA-Request-FM458/TDC FM458/TDC system, FM458/TDC request via Profibus
31.001.380 ibaPDA-Request-DTBox-128 Dualis DTBox, 128 signals
31.001.381 ibaPDA-Request-DTBox-1024 Dualis DTBox, 1024 signals
31.001.382 ibaPDA-Request-DTBox-unlimited Dualis DTBox, unlimited number of signals
Order no. Name Description
34.010550 ibaDatCoordinator Software tool for iba dat file post processing
Order no. Name Description
30.800064 ibaHD-Server-V2-T-64 Basic license historical data recording, 64 tags (signals),
incl. 2 HD clients and 2 HD data stores
30.800256 ibaHD-Server-V2-T-256 Basic license historical data recording, 256 tags, incl. 2 HD clients and 2 HD data stores
30.801024 ibaHD-Server-V2-T-1024 Basic license historical data recording, 1024 tags (signals),
incl. 2 HD clients and 2 HD data stores
30.802048 ibaHD-Server-V2-T-2048 Basic license historical data recording, 2048 tags (signals),
incl. 2 HD clients and 2 HD data stores
30.806666 ibaHD-Server-V2-T-unlimited Basic license historical data recording, unlimited tags (signals),
incl. 2 HD clients and 2 HD data stores
30.700010 ibaHD-Server Single Client License extension HD-Server: single client
30.700015 ibaHD-Server Multi Client License extension HD-Server: 5 additional HD access points
30.700002 Upgrade-HD-T-64 to HD-T-256 License extension HD-Server: 64 tags to 256 tags
30.700003 Upgrade-HD-T-256 to HD-T-1024 License extension HD-Server: 256 tags to 1024 tags
30.700004 Upgrade-HD-T-1024 to HD-T-2048 License extension HD-Server: 1024 tags to 2048 tags
30.700005 Upgrade-HD-T-2048 to HD-T-unlimited License extension HD-Server: more than 2048 tags
30.700020 ibaHD-Server Data Store License extension HD-Server: 2 more data stores

EUP concept for ibaHD-Server: Beginning with ibaHD-Server V2.0, the licenses contain free product updates for a period of 2 years from the purchase date on. By purchasing the product "Extended update period (EUP)", ibaHD-Server users are entitled to install products updates for another year in order to benefit from continuous improvements and new features. An EUP is always valid from the date the previous license expires.