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"Troubleshooting by iba. Find the causes of process errors with a few clicks."

Ahmet Kösereisoglu, Consultant, iba Turkey Ltd.

Troubleshooting

Failures in automated systems can lead to production downtime and inferior quality. Failure mode analysis is easily achieved for maintenance personnel that have access to the archived data. Through automated or ad-hoc analysis, users determine the cause and effect relationships and act to eliminate or reduce the chance of repeat occurrences. Quality personnel can also apply their expertise when researching potential product defects.

Selection of companies who already rely on Troubleshooting solutions by iba

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Business Benefits

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Determine

failure modes and root causes

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Reduce

production downtime

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Improve

quality and efficiency

Talk to an expert

Fill out the form and a Troubleshooting Expert will contact you immediately.

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Talk to an expert

Record data continuously

For localizing failures, automated systems need to be continuously monitored and recorded in order to bring transparency to the process. The iba system provides a global view of the entire automation system and allows for analysis of the interactions between the various components and control systems. The iba system can be easily scaled from a portable tool, ibaPDA-PLC-Xplorer, for troubleshooting random failures to a permanently-integrated system, ibaPDA, that provides 24/7 monitoring.

Convenient data analysis with video images

"A picture is worth a thousand words." - ibaCapture can synchronize video streams to process data collected by ibaPDA. In addition, captured videos can be processed in real-time using ibaVision to acquire data that is not feasible with current sensor technology. ibaAnalyzer provides automated or ad-hoc analysis, whereby users determine the cause and effect relationships and act to eliminate or reduce the chance of repeat occurrences. Adding synchronous video review and analysis to the mix provides users with an extremely powerful troubleshooting tool.

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Example configuration for Troubleshooting

Products for Troubleshooting

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ibaAnalyzer

ibaAnalyzer is characterized by its broad capability for analyzing and evaluating data. The application is intuitive and offers an advanced set of functions. The license for analyzing measurement files, which have been generated with the iba system, is free of charge.

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ibaPDA

As the central core of the iba system, ibaPDA has proven itself as one of the most versatile data acquisition systems for maintenance and production for many years. Among the many powerful features of ibaPDA are asset-agnostic acquisition, high-speed synchronous archiving, and real-time streaming analytics.

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ibaPDA-PLC-Xplorer

As an entry-level system, users can deploy ibaPDA-PLC-Xplorer on a smaller scale. This license offers functionality similar to ibaPDA with a limited signal count. Without additional hardware, this is an inexpensive way of measuring, displaying and recording signals from various manufacturers' PLCs.

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ibaCapture

ibaCapture, in conjunction with ibaPDA, records video and HMI images synchronously with measurement data. Recording can be done continuously, or triggered by events. Important events can be automatically stored as still images. For historical analytics, ibaAnalyzer can be used to automatically retrieve, align, and display recorded video and HMI images with archived measurement data.

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Order information

Please contact your local sales partner

Order no. Name Description
33.010400 ibaAnalyzer Online and Offline Analysis Package for iba dat files
33.010410 ibaAnalyzer-InSpectra* Offline vibration analysis (add-on for ibaAnalyzer)
33.010430 ibaAnalyzer-DB* Offline analysis and data generation for SQL or ODBC databases
33.010445 ibaAnalyzer-E-Dat* Offline analysis for external data formats
33.010455 ibaAnalyzer-DAT-Extraktor* Offline data extraction from an original dat file into a new file (new format)
34.000100 ibaLicenseService-V2 if more than one license is used per dongle (free of charge)

* Licensing of products marked with an asterisk (*) can be done by a local dongle; or by ibaLicenseService-V2 if more than one license is used or several users need the licenses.

Order no. Name Description
30.600640 ibaPDA-V6-64 Basic package with server/client application, for 64 measuring signals
30.602560 ibaPDA-V6-256 Basic package with server/client application, for 256 measuring signals
30.610240 ibaPDA-V6-1024 Basic package with server/client application, for 1024 measuring signals
30.620480 ibaPDA-V6-2048 Basic package with server/client application, for 2048 measuring signals
30.666660 ibaPDA-V6-unlimited Basic package with server/client application, for unlimited measuring signals
30.001930 ibaPDA Multistation License License extension Multistation application
30.670011 ibaPDA-V6-Single Client Extension with one more client
30.670015 ibaPDA-V6-Multi Client Extension with five more clients
30.001912 Upgrade-PDA-V6-64 to PDA-V6-256 License extension 64 signals to 256 signals
30.001914 Upgrade-PDA-V6-256 to PDA-V6-1024 License extension 256 signals to 1024 signals
30.001915 Upgrade-PDA-V6-1024 to PDA-V6-2048 License extension 1024 signals to 2048 signals
30.001916 Upgrade-PDA-V6-2048 to PDA-V6-unlimited License extension more than 2048 signals
30.670001 ibaPDA-V6-Data-Store Add-on license for writing two more measurement files (*.dat)
30.670005 ibaPDA-V6-Ultra-Data-Store Add-on license for additional data-storage, 255 measurement files (*.dat) with 20 signals each. Number of files will be reduced, with more signals.
30.670050 ibaPDA-SNMP-Server+ Advanced SNMP Server function
30.670051 ibaPDA-OPC-UA-Server+ Advanced OPC UA Server function

ibaPDA Communication Interfaces

Order no. Name Description
31.000001 ibaPDA-Interface-S7-Xplorer Xplorer interface for Simatic S7-200/300/400/1200/1500/WinAC/Logo!
31.000002 ibaPDA-Interface-Codesys-Xplorer Xplorer interface for Codesys-based systems (V2 and V3)
31.000003 ibaPDA-Interface-AB-Xplorer Xplorer interface for Allen-Bradley PLC5 and SLC500
31.000004 ibaPDA-Interface-Sigmatek-Xplorer Xplorer interface for Sigmatek systems
31.000005 ibaPDA-Interface-TwinCAT-Xplorer Xplorer interface for Beckhoff systems
31.000006 ibaPDA-Interface-B&R-Xplorer Xplorer interface for B&R systems
31.000007 ibaPDA-Interface-Logix-Xplorer Xplorer interface for Allen-Bradley Logix systems
31.100008 ibaPDA-Interface-MELSEC-Xplorer Xplorer interface for Mitsubishi MELSEC systems
31.000030 ibaPDA-Interface-SINAMICS-Xplorer Xplorer interface for SINAMICS drives
31.000031 ibaPDA-Interface-SIMOTION-Xplorer Xplorer interface for SIMOTION systems
31.001044 ibaPDA-Interface-Drive-Xplorer Xplorer interfaces for drives (SIMOTION, SINAMICS)
31.001111 ibaPDA-Interface-OPC-UA-Client OPC UA communication interface, OPC UA Client
31.001005 ibaPDA-Interface-EtherNet/IP EtherNet/IP communication interface
31.001010 ibaPDA-Interface-HPCI-DGM200P HPCI-DGM200P communication interface
31.001011 ibaPDA-Interface-LANDSCAN LANDSCAN communication interface (infrared line scanner)
31.001012 ibaPDA-Interface-LMI-Gocator LMI Gocator communication interface (laser profile sensor)
31.001013 ibaPDA-Interface-Raytek Raytek communication interface (infrared line scanner)
31.001020 ibaPDA-Interface-Modbus-TCP-Server Modbus TCP/IP communication interface; Modbus Server
31.001021 ibaPDA-Interface-Modbus-Serial PDA Modbus over SerialLine communication interface
31.001022 ibaPDA-Interface-Modbus-TCP-Client Modbus TCP/IP communication interface; Modbus Client
31.001026 ibaPDA-Interface-AN-X-DCSNet AN-X Automax communication interface
31.001030 ibaPDA-Interface-RAW-Ethernet Raw-Ethernet communication interface
31.001040 ibaPDA-Interface-S7-TCP/UDP S7-TCP/UDP communication interface
31.001042 ibaPDA-Interface-PLC-Xplorer PLC-Xplorer communication interfaces (S7, Codesys, Allen Bradley, B&R, Beckhoff, Sigmatek, Logix, Mitsubishi MELSEC)
31.001045 ibaPDA-Interface-SCRAM-Net SCRAM-Net communication interface
31.001046 ibaPDA-Interface-Toshiba-ADMAP JAMI1 Toshiba ADMAP communication interface
31.001047 ibaPDA-Interface-TC-net Communication interface for Toshiba TC-net network
31.001055 ibaPDA-Interface-Sisteam-TCPIP Sisteam TCP/IP communication interface
31.001056 ibaPDA-Interface-TDC-TCP/UDP Simatic TDC TCP/UDP communication interface
31.001065 ibaPDA-Interface-VIP-TCP/UDP ABB VIP-Protokoll TCP/UDP communication interface
31.001070 ibaPDA-Interface-EGD Ethernet Global Data Memory communication interface
31.001075 ibaPDA-Interface-Generic-UDP Generic-UDP/IP protocol communication interface
31.001076 ibaPDA-Interface-Generic-TCP Generic-TCP/IP protocol communication interface
31.001080 ibaPDA-Interface-GCOM GCOM für ABB Stressometer communication interface
31.001090 ibaPDA-Interface-IEC61850-Client communication protocol for IEC61850-Client
31.001220 ibaPDA-Reflective-Memory Reflective Memory Access communication interface
31.001350 ibaPDA-Interface-Profinet-CP Profinet CP interface to CP1616

ibaPDA Request Interfaces

Order no.NameDescription
31.001300ibaPDA-Request-HPCIHPCI system, HPCI symbolic request channels
31.001302ibaPDA-Request-HiPACSymbolic request channels for Danieli HiPAC PLC
31.001303ibaPDA-Request-TwinCATTwinCAT symbolic request via UDP or ibaBM-eCAT
31.001310ibaPDA-Request-S7-DP/PNSimatic S7 system, S7 symbolic request via ibaBM-DP/PN
31.001311ibaPDA-Request-S7-UDPSimatic S7 system, S7 symbolic request of internal variables, access via UDP protocol
31.001320ibaPDA-Request-SDSimadyn-D system, Simadyn-D symbolic request channels
31.001330ibaPDA-Request-TDCTDC System, Simatic TDC request via FO connection
31.001340ibaPDA-Request-X-PactX-Pact system, X-Pact interface to PROBAS system
31.001360ibaPDA-Request-FM458/TDCFM458/TDC System, FM458/TDC request via Profibus
Order no. Name Description
30.681500 ibaPDA-PLC-Xplorer ibaPDA system for 64 signals, 1 client, 2 data recordings, standard interfaces plus
  • S7-Xplorer (interface for SIMATIC S7)
  • AB-Xplorer (interface for Allen-Bradley PLC5 and SLC500)
  • Codesys-Xplorer (interface for CODESYS)
  • Sigmatek-Xplorer (interface for SIGMATEK)
  • TwinCAT-Xplorer (interface for Beckhoff)
  • B&R-Xplorer (interface for B&R)
  • Logix-Xplorer (interface for Allen-Bradley Logix systems)
  • Melsec-Xplorer (interface for Mitsubishi MELSEC systems)
30.001900 Upgrade-ibaPDA-PLC-Xplorer Upgrade of an existing license ibaPDA-PLC-Xplorer with the latest Xplorer interfaces
30.001931 ibaPDA-PLC-Xplorer to PDA-V6-64 Upgrade to ibaPDA-V6 with 64 signals and PLC-Xplorer interface
31.001042 ibaPDA-Interface-PLC-Xplorer Extension license for an ibaPDA system with PLC-Xplorer interfaces
61.000200 Measuring and analyzing with
iba measuring technology
2-day training
Order no. Name Description
30.670210 ibaCapture-Server-60fps Video recording for up to 60 fps, up to 8 client live-streams
30.670211 ibaCapture-Server-180fps Video recording for up to 180 fps, up to 16 client live-streams
30.670212 ibaCapture-Server-480fps Video recording for up to 480 fps, up to 48 client live-streams
30.670213 ibaCapture-Server-960fps Video recording for up to 960 fps, up to 96 client live-streams
30.670220 ibaCapture-1CAM-REC 1 camera for recording and display
30.670221 ibaCapture-4CAM-REC 4 cameras for recording and display
30.670225 ibaCapture-4CAM-DISP 4 cameras only for display
30.670230 ibaCapture-1CAM-VIRT 1 virtual camera for recording and display of HMI or
ibaVision images
30.670231 ibaCapture-4CAM-VIRT 4 virtual camera for recording and display of HMI or
ibaVision images
30.670232 ibaCapture-8CAM-VIRT 8 virtual cameras for recording and display of HMI or
ibaVision images
30.670233 ibaCapture-16CAM-VIRT 16 virtual cameras for recording and display of HMI or
ibaVision images
30.670128 Interface GigE-Vision license Add-on for GigE-Vision cameras with existing MIL license
30.670130 Interface GigE-Vision with MIL Runtime Add-on for GigE-Vision cameras including license dongle for MIL Runtime
19.116011 GigE network card for PCI Express Intel Ethernet I350 T4 V2 SVR