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“简单地降低计划外停机和更换零件的成本”

Shraddha Patel,首席执行官,iba Systems India Pvt. Ltd.

状态监测

状态监测系统 (CMS) 借助与智能分析过程相结合的振动信号检测,以便在早期检测出机械部件的磨损情况。它们是从预防到以状态工况为导向的维护工作转变的基础。因此,机械部件可以在其实际使用寿命期间以最优的方式使用,并且会降低计划外停机和备件的成本。

信赖 iba 状态监测的部分公司

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商业利益

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最佳规划

维护工作

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减少

停机时间

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避免

误报

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用于优化

过程和提高产品质量的在线监测

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机器状态的

长期分析

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实时

振动监测

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状态监测

最佳规划维护工作

为了达到最高生产效率,工厂需要最高的利用率。停机(尤其是计划外停机)需要予以避免。由于设备磨损而造成的变化通常会导致不同的机械振动。通过振动测量,状况监控系统可在过程早期检测出磨损迹象,确保维护工作的最佳规划。

复杂的工厂中的振动行为

对于振动行为不受外部严重影响的简单部件来说,可以通过振动测量非常可靠地预测磨损情况。在复杂的生产工厂中,振动行为受大量外部因素(如过程中不断变化的负载或不同材料的处理)影响。只有同时监控所有机器、过程、材料和质量数据,才能可靠地检测到对机器零件的损坏。此外,还可以确定异常磨损的原因。

状态监测的硬件和软件 - 完美结合

iba 的状态监测解决方案,通过状况监控中心ibaCMC和状况监测单元ibaCMU-S为监测机器磨损、过程控制引起的振动提供了强大功能,并为对数据进行相互关联创造了可能。专为状态jian'ce应用开发的硬件 ibaCMU-S 可在现场处理振动和过程信号,以便确定损坏程度的特性值。基于 iba 模块化系统,最多可以处理 32 个振动信号。与过程的连接通过集成的 ibaNet FO 接口或通过 Ethernet TCP/IP 完成。ibaCMU-S 使用状态监测中心ibaCMC通过定义单个机器部件来进行配置。

状态监测的配置示例

状况监控的产品

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状态监测中心 ibaCMC

状态监测中心 ibaCMC 是一个基于 Web 的高端桌面应用程序,可用于执行趋势、警报和报告任务。客户端上唯一需要的软件是 Web 浏览器。

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状态监测单元 ibaCMU-S

利用模块化硬件概念,状态监测解决方案可以优化适应不同要求。基于 Web 的操作理念可用于进行简单而用户友好的配置和显示。

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ibaPDA

作为 iba 系统的核心部分,ibaPDA 证明了自身是多年以来用于维护和生产的最为通用的数据采集系统之一。客户端-服务器架构、灵活记录、凭借自动检测轻松配置众多令人信服的功能之一。

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订单信息

请联系当地经销商

Order no. Name Description
30.681229 ibaCMC-Ultimate Condition Monitoring Center
Order no. Name Description
10.125010 ibaCMU-S Condition Monitoring Unit CPU, for up to 8 vibration signals
10.125011 ibaCMU-S-upgrade HW 8-to-16 License upgrade for 8 additional vibration signals
10.125012 ibaCMU-S-upgrade HW 8-to-24 License upgrade for 16 additional vibration signals
10.125013 ibaCMU-S-upgrade HW 8-to-32 License upgrade for 24 additional vibration signals
10.125014 ibaCMU-S-upgrade HW 16-to-24 License upgrade for 8 additional vibration signals
10.125015 ibaCMU-S-upgrade HW 16-to-32 License upgrade for 16 additional vibration signals
10.125016 ibaCMU-S-upgrade HW 24-to-32 License upgrade for 8 additional vibration signals
Order no.NameDescription
30.770.064 ibaPDA-V7-64 Basic package with server/client application, for 64 measuring signals
30.770.128 ibaPDA-V7-128 Basic package with server/client application, for 128 measuring signals
30.770.256 ibaPDA-V7-256 Basic package with server/client application, for 256 measuring signals
30.770.512 ibaPDA-V7-512 Basic package with server/client application, for 512 measuring signals
30.771.024 ibaPDA-V7-1024 Basic package with server/client application, for 1024 measuring signals
30.772.048 ibaPDA-V7-2048 Basic package with server/client application, for 2048 measuring signals
30.774.096 ibaPDA-V7-4096 Basic package with server/client application, for 4096 measuring signals
30.778.192 ibaPDA-V7-8192 Basic package with server/client application, for 8192 measuring signals
30.779.999 ibaPDA-V7-unlimited Basic package with server/client application, for unlimited measuring signals
30.770.022 ibaPDA-V7-Data-Store Add-on license for writing two more measurement files (*.dat)
30.770.023 ibaPDA-V7-Ultra-Data-Store Add-on license for additional data-storage, 255 measurement files (*.dat) with 20 signals each. Number of files will be reduced, with more signals.
30.770.024 ibaPDA-V7-Client Extension with one more client
30.770.025 ibaPDA-V7-Multi Client Extension with five more clients
30.001.930 ibaPDA Multistation License extension Multi-station application
30.670.050 ibaPDA-SNMP-Server+ Advanced SNMP Server function
30.670.051 ibaPDA-OPC-UA-Server+ Advanced OPC UA Server function
30.670.052 ibaPDA-IEC61850-Server Add-on license IEC61850-Server

ibaPDA Interfaces

Order no.NameDescription
31.000.001 ibaPDA-Interface-S7-Xplorer Xplorer interface for Simatic S7-200/300/400/1200/1500/WinAC/Logo!
31.000.002 ibaPDA-Interface-Codesys-Xplorer Xplorer interface for Codesys-based systems (V2 and V3)
31.000.003 ibaPDA-Interface-AB-Xplorer Xplorer interface for Allen-Bradley PLC5 and SLC500
31.000.004 ibaPDA-Interface-Sigmatek-Xplorer Xplorer interface for Sigmatek systems
31.000.005 ibaPDA-Interface-TwinCAT-Xplorer Xplorer interface for Beckhoff systems
31.000.006 ibaPDA-Interface-B&R-Xplorer Xplorer interface for B&R systems
31.000.007 ibaPDA-Interface-Logix-Xplorer Xplorer interface for Allen-Bradley Logix systems
31.100.008 ibaPDA-Interface-MELSEC-Xplorer Xplorer interface for Mitsubishi MELSEC systems
31.000.030 ibaPDA-Interface-SINAMICS-Xplorer Xplorer interface for SINAMICS drives
31.000.031 ibaPDA-Interface-SIMOTION-Xplorer Xplorer interface for SIMOTION systems
31.001.044 ibaPDA-Interface-Drive-Xplorer Xplorer interfaces for drives (SIMOTION, SINAMICS)
31.001.111 ibaPDA-Interface-OPC-UA-Client OPC UA communication interface, OPC UA Client
31.001.005 ibaPDA-Interface-EtherNet/IP EtherNet/IP communication interface
31.001.010 ibaPDA-Interface-HPCI-DGM200P HPCI-DGM200P communication interface
31.001.011 ibaPDA-Interface-LANDSCAN LANDSCAN communication interface (infrared line scanner)
31.001.012 ibaPDA-Interface-LMI-Gocator LMI Gocator communication interface (laser profile sensor)
31.001.013 ibaPDA-Interface-Raytek Raytek communication interface (infrared line scanner)
31.001.026 ibaPDA-Interface-AN-X-DCSNet AN-X Automax communication interface
31.001.030 ibaPDA-Interface-RAW-Ethernet Raw-Ethernet communication interface
31.001.040 ibaPDA-Interface-S7-TCP/UDP S7-TCP/UDP communication interface
31.001.045 ibaPDA-Interface-SCRAM-Net SCRAM-Net communication interface
31.001.046 ibaPDA-Interface-Toshiba-ADMAP JAMI1 Toshiba ADMAP communication interface
31.001.047 ibaPDA-Interface-TC-net Communication interface for Toshiba TC-net network
31.001.055 ibaPDA-Interface-Sisteam-TCPIP Sisteam TCP/IP communication interface
31.001.056 ibaPDA-Interface-TDC-TCP/UDP Simatic TDC TCP/UDP communication interface
31.001.065 ibaPDA-Interface-VIP-TCP/UDP ABB VIP-Protokoll TCP/UDP communication interface
31.001.070 ibaPDA-Interface-EGD Ethernet Global Data Memory communication interface
31.001.075 ibaPDA-Interface-Generic-UDP Generic-UDP/IP protocol communication interface
31.001.076 ibaPDA-Interface-Generic-TCP Generic-TCP/IP protocol communication interface
31.001.080 ibaPDA-Interface-GCOM GCOM für ABB Stressometer communication interface
31.001.090 ibaPDA-Interface-IEC61850-Client IEC61850-Client communication interface
31.001.111 ibaPDA-Interface-OPC-UA-Client OPC-UA-Client communication interface
31.001.112 ibaPDA-Interface-MQTT MQTT communication interface
31.001.220 ibaPDA-Interface-Reflective-Memory Reflective Memory Access communication interface
31.001.350 ibaPDA-Interface-Profinet-CP Profinet CP interface to CP1616 and CP1626

ibaPDA Request Options

Order no.NameDescription
31.001.300 ibaPDA-Request-HPCI HPCI system, HPCI symbolic request channels
31.001.302 ibaPDA-Request-HiPAC Symbolic request channels for Danieli HiPAC PLC
31.001.303 ibaPDA-Request-TwinCAT TwinCAT symbolic request via UDP or ibaBM-eCAT
31.001.310 ibaPDA-Request-S7-DP/PN Simatic S7 system, S7 symbolic request via ibaBM-DP/PN
31.001.311 ibaPDA-Request-S7-UDP Simatic S7 system, S7 symbolic request via UDP, ibaPDA-Interface-S7-TCP/UDP required
31.001.320 ibaPDA-Request-SD Simadyn-D system, Simadyn-D symbolic request channels
31.001.330 ibaPDA-Request-TDC TDC system, Simatic TDC request via FO connection
31.001.340 ibaPDA-Request-X-Pact X-Pact system, X-Pact interface to PROBAS system
31.001.360 ibaPDA-Request-FM458/TDC FM458/TDC system, FM458/TDC request via Profibus
31.001.380 ibaPDA-Request-DTBox-128 Dualis DTBox, 128 signals
31.001.381 ibaPDA-Request-DTBox-1024 Dualis DTBox, 1024 signals
31.001.382 ibaPDA-Request-DTBox-unlimited Dualis DTBox, unlimited number of signals