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“简单地降低计划外停机和更换零件的成本”

Shraddha Patel,首席执行官,iba Systems India Pvt. Ltd.

状态监测

状态监测系统 (CMS) 借助与智能分析过程相结合的振动信号检测,以便在早期检测出机械部件的磨损情况。它们是从预防到以状态工况为导向的维护工作转变的基础。因此,机械部件可以在其实际使用寿命期间以最优的方式使用,并且会降低计划外停机和备件的成本。

信赖 iba 状态监测的部分公司

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商业利益

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最佳规划

维护工作

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减少

停机时间

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避免

误报

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用于优化

过程和提高产品质量的在线监测

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机器状态的

长期分析

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实时

振动监测

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状态监测

最佳规划维护工作

为了达到最高生产效率,工厂需要最高的利用率。停机(尤其是计划外停机)需要予以避免。由于设备磨损而造成的变化通常会导致不同的机械振动。通过振动测量,状况监控系统可在过程早期检测出磨损迹象,确保维护工作的最佳规划。

复杂的工厂中的振动行为

对于振动行为不受外部严重影响的简单部件来说,可以通过振动测量非常可靠地预测磨损情况。在复杂的生产工厂中,振动行为受大量外部因素(如过程中不断变化的负载或不同材料的处理)影响。只有同时监控所有机器、过程、材料和质量数据,才能可靠地检测到对机器零件的损坏。此外,还可以确定异常磨损的原因。

状态监测的硬件和软件 - 完美结合

iba 的状态监测解决方案,通过状况监控中心ibaCMC和状况监测单元ibaCMU-S为监测机器磨损、过程控制引起的振动提供了强大功能,并为对数据进行相互关联创造了可能。专为状态jian'ce应用开发的硬件 ibaCMU-S 可在现场处理振动和过程信号,以便确定损坏程度的特性值。基于 iba 模块化系统,最多可以处理 32 个振动信号。与过程的连接通过集成的 ibaNet FO 接口或通过 Ethernet TCP/IP 完成。ibaCMU-S 使用状态监测中心ibaCMC通过定义单个机器部件来进行配置。

状态监测的配置示例

状况监控的产品

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状态监测中心 ibaCMC

状态监测中心 ibaCMC 是一个基于 Web 的高端桌面应用程序,可用于执行趋势、警报和报告任务。客户端上唯一需要的软件是 Web 浏览器。

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状态监测单元 ibaCMU-S

利用模块化硬件概念,状态监测解决方案可以优化适应不同要求。基于 Web 的操作理念可用于进行简单而用户友好的配置和显示。

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ibaInSpectra - 对过程振动进行实时状态监测

借助 ibaInSpectra,可以持续监控任何振动并在早期检测出可能的故障来源。由于 ibaInSpectra 库已集成在 ibaPDA 中,因此不仅可以完成纯振动分析,还可以确定振动效应与过程行为之间的可能关系。

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ibaRotate

ibaRotate 是用于以显著的循环模式(如振动和噪音)分析时域测量的软件解决方案。ibaRotate 使用 iba 测量文件和其他文件类型。

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ibaPDA

作为 iba 系统的核心部分,ibaPDA 证明了自身是多年以来用于维护和生产的最为通用的数据采集系统之一。客户端-服务器架构、灵活记录、凭借自动检测轻松配置众多令人信服的功能之一。

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订单信息

请联系当地经销商

Order no. Name Description
30.681229 ibaCMC-Ultimate Condition Monitoring Center
Order no. Name Description
10.125010 ibaCMU-S Condition Monitoring Unit CPU, for up to 8 vibration signals
10.125011 ibaCMU-S-upgrade HW 8-to-16 License upgrade for 8 additional vibration signals
10.125012 ibaCMU-S-upgrade HW 8-to-24 License upgrade for 16 additional vibration signals
10.125013 ibaCMU-S-upgrade HW 8-to-32 License upgrade for 24 additional vibration signals
10.125014 ibaCMU-S-upgrade HW 16-to-24 License upgrade for 8 additional vibration signals
10.125015 ibaCMU-S-upgrade HW 16-to-32 License upgrade for 16 additional vibration signals
10.125016 ibaCMU-S-upgrade HW 24-to-32 License upgrade for 8 additional vibration signals
Order no. Name Description
30.681220 ibaInSpectra ibaPDA license extension, Spectrum Analysis Library
30.681221 ibaInSpectra-lite Spectrum Analysis Library, limited to 8 modules
Order No. Designation Description
33.010500 ibaRotate Analysis tool
33.010501 ibaRotate-Add-on non-iba files Reading external data
33.010510 ibaRotate-EUP Extended upgrade period
Order no. Name Description
30.600640 ibaPDA-V6-64 Basic package with server/client application, for 64 measuring signals
30.602560 ibaPDA-V6-256 Basic package with server/client application, for 256 measuring signals
30.610240 ibaPDA-V6-1024 Basic package with server/client application, for 1024 measuring signals
30.620480 ibaPDA-V6-2048 Basic package with server/client application, for 2048 measuring signals
30.666660 ibaPDA-V6-unlimited Basic package with server/client application, for unlimited measuring signals
30.001930 ibaPDA Multistation License License extension Multistation application
30.670011 ibaPDA-V6-Single Client Extension with one more client
30.670015 ibaPDA-V6-Multi Client Extension with five more clients
30.001912 Upgrade-PDA-V6-64 to PDA-V6-256 License extension 64 signals to 256 signals
30.001914 Upgrade-PDA-V6-256 to PDA-V6-1024 License extension 256 signals to 1024 signals
30.001915 Upgrade-PDA-V6-1024 to PDA-V6-2048 License extension 1024 signals to 2048 signals
30.001916 Upgrade-PDA-V6-2048 to PDA-V6-unlimited License extension more than 2048 signals
30.670001 ibaPDA-V6-Data-Store Add-on license for writing two more measurement files (*.dat)
30.670005 ibaPDA-V6-Ultra-Data-Store Add-on license for additional data-storage, 255 measurement files (*.dat) with 20 signals each. Number of files will be reduced, with more signals.

ibaPDA Communication Interfaces

Order no. Name Description
31.000001 ibaPDA-Interface-S7-Xplorer Xplorer interface for Simatic S7-200/300/400/1200/1500/WinAC/Logo!
31.000002 ibaPDA-Interface-Codesys-Xplorer Xplorer interface for Codesys-based systems (V2 and V3)
31.000003 ibaPDA-Interface-AB-Xplorer Xplorer interface for Allen-Bradley PLC5 and SLC500
31.000004 ibaPDA-Interface-Sigmatek-Xplorer Xplorer interface for Sigmatek systems
31.000005 ibaPDA-Interface-TwinCAT-Xplorer Xplorer interface for Beckhoff systems
31.000006 ibaPDA-Interface-B&R-Xplorer Xplorer interface for B&R systems
31.000007 ibaPDA-Interface-Logix-Xplorer Xplorer interface for Allen-Bradley Logix systems
31.100008 ibaPDA-Interface-MELSEC-Xplorer Xplorer interface for Mitsubishi MELSEC systems
31.000030 ibaPDA-Interface-SINAMICS-Xplorer Xplorer interface for SINAMICS drives
31.000031 ibaPDA-Interface-SIMOTION-Xplorer Xplorer interface for SIMOTION systems
31.001044 ibaPDA-Interface-Drive-Xplorer Xplorer interfaces for drives (SIMOTION, SINAMICS)
31.001111 ibaPDA-Interface-OPC-UA-Client OPC UA communication interface, OPC UA Client
31.001005 ibaPDA-Interface-EtherNet/IP EtherNet/IP communication interface
31.001010 ibaPDA-Interface-HPCI-DGM200P HPCI-DGM200P communication interface
31.001011 ibaPDA-Interface-LANDSCAN LANDSCAN communication interface (infrared line scanner)
31.001012 ibaPDA-Interface-LMI-Gocator LMI Gocator communication interface (laser profile sensor)
31.001013 ibaPDA-Interface-Raytek Raytek communication interface (infrared line scanner)
31.001020 ibaPDA-Interface-Modbus-TCP-Server Modbus TCP/IP communication interface; Modbus Server
31.001021 ibaPDA-Interface-Modbus-Serial PDA Modbus over SerialLine communication interface
31.001022 ibaPDA-Interface-Modbus-TCP-Client Modbus TCP/IP communication interface; Modbus Client
31.001026 ibaPDA-Interface-AN-X-DCSNet AN-X Automax communication interface
31.001030 ibaPDA-Interface-RAW-Ethernet Raw-Ethernet communication interface
31.001040 ibaPDA-Interface-S7-TCP/UDP S7-TCP/UDP communication interface
31.001042 ibaPDA-Interface-PLC-Xplorer PLC-Xplorer communication interfaces (S7, Codesys, Allen Bradley, B&R, Beckhoff, Sigmatek, Logix, Mitsubishi MELSEC)
31.001045 ibaPDA-Interface-SCRAM-Net SCRAM-Net communication interface
31.001046 ibaPDA-Interface-Toshiba-ADMAP JAMI1 Toshiba ADMAP communication interface
31.001047 ibaPDA-Interface-TC-net Communication interface for Toshiba TC-net network
31.001055 ibaPDA-Interface-Sisteam-TCPIP Sisteam TCP/IP communication interface
31.001056 ibaPDA-Interface-TDC-TCP/UDP Simatic TDC TCP/UDP communication interface
31.001065 ibaPDA-Interface-VIP-TCP/UDP ABB VIP-Protokoll TCP/UDP communication interface
31.001070 ibaPDA-Interface-EGD Ethernet Global Data Memory communication interface
31.001075 ibaPDA-Interface-Generic-UDP Generic-UDP/IP protocol communication interface
31.001076 ibaPDA-Interface-Generic-TCP Generic-TCP/IP protocol communication interface
31.001080 ibaPDA-Interface-GCOM GCOM für ABB Stressometer communication interface
31.001090 ibaPDA-Interface-IEC61850-Client communication protocol for IEC61850-Client
31.001220 ibaPDA-Reflective-Memory Reflective Memory Access communication interface
31.001350 ibaPDA-Interface-Profinet-CP Profinet CP interface to CP1616

ibaPDA Request Interfaces

Order no.NameDescription
31.001300ibaPDA-Request-HPCIHPCI system, HPCI symbolic request channels
31.001302ibaPDA-Request-HiPACSymbolic request channels for Danieli HiPAC PLC
31.001303ibaPDA-Request-TwinCATTwinCAT symbolic request via UDP or ibaBM-eCAT
31.001310ibaPDA-Request-S7-DP/PNSimatic S7 system, S7 symbolic request via ibaBM-DP/PN
31.001311ibaPDA-Request-S7-UDPSimatic S7 system, S7 symbolic request of internal variables, access via UDP protocol
31.001320ibaPDA-Request-SDSimadyn-D system, Simadyn-D symbolic request channels
31.001330ibaPDA-Request-TDCTDC System, Simatic TDC request via FO connection
31.001340ibaPDA-Request-X-PactX-Pact system, X-Pact interface to PROBAS system
31.001360ibaPDA-Request-FM458/TDCFM458/TDC System, FM458/TDC request via Profibus