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ibaInCycle

Online monitoring of cyclical processes for quality assurance and machine diagnosis

ibaInCycle monitors cyclically recurring and rotating processes online. A precise forecast of quality features is therefore possible already during production. Implementing measures promptly can prevent damage and malfunctions of machines or plants, thereby ensuring the product quality.

ibaInCycle at a Glance



  • Online monitoring and analysis of cyclical processes (recurring process steps, rotating mechanics)
  • Identifying process anomalies
  • Automatic alarming in real time
  • Saving raw data for detailed analysis in measurement files
  • Outputting characteristic values for the long term analysis in higher- level systems
  • Online visualization of measured data and characteristic values
  • Self-learning module for different process conditions (auto-adapting)
  • Reference curves for various process conditions
  • Individual definition of warning and alarm limits
  • Comprehensive configuration options

Lo más destacado del producto

Application examples

ibaInCycle is ideal for a number of applications, such as:

  • Monitoring saw blade wear
  • Monitoring sequential processes in plants and on machines
  • Monitoring step responses and roll stand characteristics
  • Motor and gear monitoring
  • Robot/handling systems, especially for monitoring traverse movements (load and/or reference runs)
  • Monitoring recurring production steps, such as
    • presses (force, displacement and pressure curves)
    • injection molding
    • crane monitoring ...
Compact standalone solution

It is not only possible to operate ibaInCycle on a central system, but also on the edge device ibaDAQ. This compact monitoring solution can be used right on the machine on site as a standalone solution.

ibaDAQ is a central unit of the iba modular system and can be combined with up to 4 I/O modules. In addition, ibaDAQ offers two Ethernet interfaces and a fiber optic connection for acquiring measurement data right on the machine.

Automatically learn process sequence

The Auto-Adapting module is capable of learning the ideal process sequence from a number of curves. In the learning phase, a reference curve is learned for this purpose, which also takes different process conditions into consideration, such as different material properties, geometries, temperatures, speeds, etc.

Product Features

Identifying early-stage process changes and anomalies

ibaInCycle is an add-on to ibaPDA and monitors all types of cyclically repeating processes, such as recurring processes, but also rotating machine parts, i.e. rollers, gears, etc.

Compact standalone solution

It is not only possible to operate ibaInCycle on a central system, but also on the edge device ibaDAQ. This compact monitoring solution can be used right on the machine on site as a standalone solution.

Functionality of ibaInCycle

Process signals from cyclical processes ideally exhibit similar behavior within a cycle. ibaInCycle compares the “learned” good process with the actual process signal and calculates meaningful characteristic values.

Meaningful characteristic values

The InCycle Expert module makes it possible to divide process cycles evenly into any number of ranges and freely define meaningful characteristic values for any range.

Alarming in real time

The characteristic values of any area are monitored for changes. For processes consisting of several steps, the cycles can be divided into several sub-cycles.

Output to higher-level systems

The characteristic values can be output to higher-level systems, such as databases and cloud systems, for a long term analysis. The measurement files with the raw data can be used for detailed analyses.

Demonstrative visualization

The cycle view, which was developed specifically for ibaInCycle, offers several demonstrative types of visualization. In the waterfall view, cycle changes over time are displayed particularly clearly.

Automatically learn process sequence

The Auto-Adapting module is capable of learning the ideal process sequence from a number of curves. In the learning phase, a reference curve is learned for this purpose, which also takes different process conditions into consideration, such as different material properties, geometries, temperatures, speeds, etc.

Automatic monitoring and alarming

In the monitoring phase, the Auto-Adapting module compares the reference curve with the measured curve. In the process, permitted deviations can be individually defined using warning and alarm limits.

ibaInCycle

Tutorials

How to monitor Outlier with the Auto Adapting Module
In this video we will show you what the new Module “InCycle Auto Adapting” can be used for.
How to detect Wear with the Auto Adapting Module
In this video we will show you how to detect Wear with the ibaInCycle Auto Adapting Module.
How to detect Gear Teeth Failure with the Expert Module
In this video we will show you how to monitor a rotating gear in mesh having a damage on one of its gear teeth using our InCycle Expert Module.
This software is one of many useful add-ons of ibaPDA

Como parte central del sistema iba, ibaPDA lleva años demostrando que es uno de los sistemas de registro de datos más versátil para el mantenimiento y la producción. La arquitectura cliente-servidor, la grabación flexible y la configuración sencilla gracias a la detección automática son solo algunas de las características más convincentes.

Saber más

Extensiones de ibaPDA

El sistema ibaPDA se puede ampliar de forma modular mediante una serie de útiles complementos con funciones adicionales

ibaHD-Server

Datos históricos disponibles inmediatamente

ibaQDR

Datos sobre calidad basados en la longitud en cualquier resolución

ibaInSpectra

Supervisión de las vibraciones del proceso en tiempo real

Hable con un experto

Rellene el formulario y nos pondremos en contacto con usted inmediatamente.

Protección de datos

Al elegir un país, mi solicitud será enviada a la sucursal del país de la iba AG responsable de las ventas y el apoyo.

Recursos

.zip, 164.5 MB
Inglés, .pdf, 3.1 MB

iba Training

Online visualization of measurement data and quality data using ibaQPanel Online visualization of measurement data and quality data using ibaQPanel

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Order No.DesignationDescription
30.681215ibaInCycleAnalysis of cyclical processes, 4 modules
30.770.064ibaPDA-V7-64Basic package with server/client application, for 64 measuring signals
30.770.128ibaPDA-V7-128Basic package with server/client application, for 128 measuring signals
30.770.256ibaPDA-V7-256Basic package with server/client application, for 256 measuring signals
30.770.512ibaPDA-V7-512Basic package with server/client application, for 512 measuring signals
30.771.024ibaPDA-V7-1024Basic package with server/client application, for 1024 measuring signals