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"Process Analysis is knowledge instead of guessing. 24/7 clarity in real time."

Mayday Yoon, General Manager, iba Korea System Co. Ltd.

Process Analysis

Area of Application

Process analysis is made easy with an iba system. Being able to quickly and efficiently analyze process data is vital to process optimization. Having the ability to make data driven decisions when new systems are put in place or existing systems are being modified is crucial. Access to originally recorded raw data, as well as aggregated statistical data, is paramount to successful long-term process improvement.

Companies who rely on the iba System for Process Analysis

Business Benefits

energy and raw materials

productivity through more efficient processes

processes through continuous monitoring and analytics

Efficient Data Acquisition supports effective Process Analytics

Efficient and effective process and product analytics require access to repeatable, reliable data acquisition solutions. Analysis of time-series and product-based data for various timeframes is imperative and must be supported by the data acquisition system. ibaPDA is an ideal solution for these requirements. ibaPDA is capable of recording time-series and/or product-based data. Measurement files can be stored for visualization, transferred to appropriate personnel for in-depth analysis, and processed automatically.

ibaHD-Server can be added to archive data and events that allow you to visualize long-term historical trends, as well as drill down to higher-resolution, millisecond-level data in a flash. In addition, video recorded with ibaCapture can be synchronized with the measured data to provide a complete picture of your processes and products. All of these products provide valuable insight into your processes and products.

Flexible and reusable Analytics

With ibaAnalyzer, you have flexible and powerful analytics tools at your disposal. Whether visualizing raw-data or aggregated mathematical relationships, users have a large library of analysis functions at their fingertips. Reusable templates can be created for flexible failure-mode, root-cause and long-term analytics to transform data into information.

These analysis templates can be easily automated using ibaDATCoordinator, allowing you to make concise data-driven decisions to increase yield and improve product quality.

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Example configuration for Process Analysis

"We get along with almost everybody!"

The basis of all process data analysis is the time-synchronous acquisition of relevant data at characteristic places within an automated process. Different signal sources can be combined. Due to isochronous measurement, causal relationships can be detected and understood, even in complex and distributed systems.

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Products for Process Analysis

Measuring value acquisition - ibaPDA

As the central core of the iba system, ibaPDA has proven itself as one of the most versatile data acquisition systems for maintenance and production for many years. Among the many powerful features of ibaPDA are asset-agnostic acquisition, high-speed synchronous archiving, and real-time streaming analytics.

Historical data - ibaHD-Server

ibaHD-Server empowers users with the ability to perform long-term analytics while rapidly visualizing trends and events from months to milliseconds. Easily archive large time-synchronized data sets, even from multiple ibaPDA systems. Querying events provides immediate access to failure-mode and root-cause discovery.

Combining measurement data and video images - ibaCapture

ibaCapture, in conjunction with ibaPDA, records video and HMI images synchronously with measurement data. Recording can be done continuously, or triggered by events. Important events can be automatically stored as still images. For historical analytics, ibaAnalyzer can be used to automatically retrieve, align, and display recorded video and HMI images with archived measurement data.

Analysis software - ibaAnalyzer

ibaAnalyzer is characterized by its broad capability for analyzing and evaluating data. The application is intuitive and offers an advanced set of functions. The license for analyzing measurement files, which have been generated with the iba system, is free of charge.

Web based visualization and analysis - ibaDaVIS

With ibaDaVIS, you can visualize and analyze measurement, process and quality data in a web-based way. ibaDaVIS uses state-of-the-art web technology to connect user clients to the back-end server. All standard web browsers and platforms like Windows, iOS and Android are supported.