Maximum Grid Security for Offshore Wind Power
GE Vernova Relies on the iba System in Sofia Project
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Showcasing Real iba Customer Stories
Success Stories
From Scrap Basket to Heat Analysis
How Badische Stahlwerke Uses the iba System to Bring Transparency to Scrap Charging
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Badische StahlwerkeDigital Process Monitoring in Batch Annealing
From Paper Chart Recorders to Modern Data Acquisition: To ensure reliable analysis and visualization of furnace data, Aluminium Norf relies on the iba…
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Transparent Power Plant Monitoring with the iba System at FPCL
After the nationwide blackout in Pakistan on January 9, 2023, energy producers came under increasing pressure to enhance plant monitoring and to…
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Digital Process Optimization at thyssenkrupp Electrical Steel
At the cold rolling mill of thyssenkrupp Electrical Steel (tkES) in Gelsenkirchen, the team faced a familiar yet complex challenge.
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Large-Scale Small-Signal Excitation – Measured by iba
The energy transition is fundamentally reshaping power grids: decentralized generation, volatile energy sources, and increasingly dynamic grid…
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AI-Powered Coil Strap Detection with ibaVision
In the production of aluminum coils, proper strapping is essential to ensure safe handling and transport.
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Locating High-Speed Faults with iba
A mining company uses the iba system to maximize the availability of electric rope shovels.
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AI-generated ImageDigital Process Optimization in Steel Refining at LSV
The heat and surface treatment of steel is a complex and sensitive technical process. With the iba system, LSV implemented a comprehensive solution…
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A Quick Look at Historical Data
In order to analyze processes efficiently, Neuman Aluminium introduced the iba system in production in 2014. Due to its success, it was rolled out to…
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With a Unified View of All Process Data: Novelis Relies on the iba System
The commissioning of a new pusher type furnace at their Swiss location prompted Novelis to standardize the acquisition and analysis of process data.…
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Finding a Needle in a Haystack in Seconds: BILSTEIN Monitors Coils With ibaDatawyzer-ICC
Over 1,600 tons of metal, rolled into coils, pass through the BILSTEIN Group’s production facilities every day. To eliminate the risk of mix-ups, the…
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“With ibaHD-Server, we have direct access to seven years of historical data”
What began seven years ago with the replacement of paper chart recorders in a pusher-type furnace has evolved into a key pillar of quality assurance…
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Vibration Monitoring Made Easy: Condition Assessment Using Meaningful Characteristic Values
Reducing complexity by calculating KPIs from vibration and machine data in ibaPDA using ibaInSpectra.
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“ibaDaVIS gives all users easy access to the data and helps us resolve emerging issues more quickly.”
As the legacy system no longer met operational demands, the BILSTEIN GROUP had to seek out a new solution for process data visualization. Their…
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Detect Causes of Faults Faster and Reduce Unplanned Downtime: Hirschvogel Group Increases Productivity With the iba System
The Hirschvogel Group, one of the largest, globally operating automotive suppliers in the field of massive forming of steel and aluminum, decided to…
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Globally Distributed Plants, One Monitoring Point: Process Optimization in Wood Processing
As the legacy system no longer met the requirements, the company Kastamonu Entegre looked for a new way to acquire and analyze data for the wood…
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Determining the Optimum Time for Wear Replacement: Salzgitter Flachstahl Uses Condition Monitoring System for Early Detection
A complex mechanical plant was equipped with a condition monitoring system. In the first year after installation, some cases of wear damage were…
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KPI Calculation to Increase Productivity of Container Cranes: iba System Provides Complete Overview of Operations in Different Ports
When it comes to port logistics, time is money. In order to identify existing bottlenecks more easily and thus to exploit optimization potentials, a…
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Democratization of Data With ibaDaVIS: Data Acquisition and Visualization in a Rolling Mill With ibaPDA and ibaDaVIS
A strip steel producer based in Germany uses ibaDaVIS to overview and evaluate data over the long term. This allows problems that arise to be solved…
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iba-Based Quality Data Determination: TEAS (Thickness Evaluation and Analysis System) and PEAS (Profile Evaluation and Analysis System) at Aluminium Norf GmbH (Alunorf)
Alunorf is the largest aluminum rolling and smelting plant in the world. Around 1.5 million tons of rolled aluminum strip are shipped from the plant…
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Aluminium Processing Plant: Vibration Monitoring System for Cold Rolling Mills and Tension Leveler
The iba system provides a state-of-the-art condition and vibration monitoring system. Since it had been installed, many critical downtimes have been…
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Diesel PowerStation KPIs: Power Station Performance Monitoring With ibaHD-Server and ibaQPanel
iba Oceania designed and implemented a Visualisation and Acquisition Package with ibaHD-Server and ibaQPanel to assist operators monitor and manage…
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Drive Optimization in a Railcar Dumper & Train Positioner for Mines: Data Acquisition With ibaPDA, ibaBM-DP and EtherNet/IP
iba Oceania designed a measuring system for a multiple AC motor VVVF controlled car positioner in a mine. The system was used to determine if load…
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Troubleshooting at a Minesite: The Usage of ibaPDA-PLC-Xplorer Saved Many Hours of Unscheduled Downtime and Associated Production Loss
After a scheduled maintenance shutdown in an Ore Processing Plant, the start-up of a particular Sequence came to a grinding halt whenever a certain…
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Detecting Critical Vibrations in Rolling Mills
In a cold rolling mill, the process data recording system ibaPDA has been used for process data analysis, but the vibration measurement data was…
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Optimization of a Condition Monitoring System with ibaInSpectra and ibaRotate
A Condition Monitoring System (CMS) is supposed to monitor the wear of two motors. The CMS calculates characteristic values at regular intervals under…
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More Efficient and Error-Free in Day-to-Day Port Life: Real-Time Acquisition, Visualization and Monitoring With ibaPDA
Freight ports are the most important transhipment centres in the world. In Antwerp alone, approximately 10 million containers are loaded and unloaded…
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More than Just a Fault Recorder: iba Measurement System Monitors One of Europe’s Largest HVDC Installations
To continuously monitor this power transmission, Siemens relies on the modular measurement system from iba.
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Undisturbed Operation Due to Voltage Monitoring: Power Quality as an Important Quality Feature
In steel works and metallurgical plants, downtime and repair costs due to the power quality disturbances become an increasing challenge. In addition,…
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Monitoring Gears the Intelligent Way: Preventing Plant Downtimes With Condition Monitoring as Early Warning System
Significant savings can be made with preventive maintenance using sensor-based Condition Monitoring. This is why Condition Monitoring gets more and…
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Acoustical Monitoring in the Engine Testing Technology: Acoustics Testing With ibaInSpectra
Test benches at an automobile engine plant had to be retrofitted by the test bench manufacturer to include acoustics analysis. Before including an iba…
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Packaging Manufacturer Reduces Waste in Gravure Printing: Data Acquisition for Troubleshooting and Process Improvement
Gravure printing is used for print jobs with a high edition of usually more than 300,000 copies. With the increasing competition on the market, the…
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Bucket Wheel Reclaimer Reeler Tuning: Data Acquisition With ibaPDA and EtherNet/IP
iba Oceania designed and implemented a data logging and analysis package to assist in fault finding and tuning of a Reclaimer Reeler control scheme.…
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