Record and Analyze Videos and Measurement Data Synchronously

The ibaCapture system enables the simultaneous recording of video streams and process data, providing a comprehensive and synchronized view of industrial operations. Designed to work in tandem with ibaPDA, it continuously captures visual content from cameras or HMIs alongside high-resolution measurement signals, ensuring perfect time correlation. 

By providing time-accurate alignment between process data and visual information, this functionality unlocks a deeper understanding of cause-and-effect relationships within complex industrial systems.

Key capabilities

• Record video and process signals in perfect time sync using a shared time base from ibaPDA.
• Trigger recordings based on process events to capture critical moments with pre-defined start/stop criteria.
• Integrate up to 64 video sources including analog, IP, GigE Vision®, and virtual cameras.
• Visualize data and video side-by-side in ibaAnalyzer for detailed post-event analysis.
• Store important sequences in protected memory areas for documentation or compliance.
• Live display of camera feeds with flexible layouts, supporting both monitoring and event replay.

Typical use cases

• Detecting root causes of production failures by correlating signal anomalies with visual cues.
• Monitoring machine areas that are inaccessible or hazardous using remote video feeds.
• Documenting operator actions and HMI activity for compliance or training.
• Capturing visual evidence during critical process deviations or alarms.
• Using live video feeds to supplement control room operations in large plants.

By integrating real-time video with high-resolution measurement data, ibaCapture significantly enhances diagnostic depth and operational insight.

ibaCapture enables high-frame-rate video recording that is precisely synchronized with process data, making it ideal for analyzing rapid, complex operations in industrial environments. By integrating high-speed GigE Vision® cameras and leveraging powerful server hardware, the system captures visual data at frame rates of up to 1440 fps, providing unmatched insight into fast-moving events that are otherwise invisible to the human eye.

This advanced video acquisition is seamlessly linked with process signals recorded by ibaPDA, ensuring full temporal correlation for accurate analysis and troubleshooting.

Key capabilities

• Record high-speed video at up to 1440 frames per second with supported GigE Vision® cameras
• Synchronize video and process data using ibaPDA integration
• Configure trigger events to capture only the most relevant moments
• Store and manage video streams efficiently with ring buffer and protected storage options
• Optimize performance with dedicated 10GigE interfaces and GPU-accelerated encoding
• Analyze with frame-by-frame playback in ibaAnalyzer for detailed root-cause investigations

These capabilities empower users to visualize critical process steps, such as material deformation, machine tool behavior, or high-speed handling.

Typical use cases

• Monitoring rapid events in rolling mills or press lines
• Capturing precise tool interactions in CNC machining
• Diagnosing failure mechanisms in high-speed conveyors or packaging lines
• Supporting research and development with slow-motion analysis

With high-speed video acquisition, ibaCapture delivers a deeper understanding of fast processes, driving quality, reliability, and operational excellence.

ibaCapture allows users to view video streams alongside recorded measurement data, fully synchronized to the millisecond. This feature delivers a powerful visualization environment where operators and engineers can analyze process data trends in parallel with real-time or historical video footage. Whether during live monitoring or offline analysis in ibaAnalyzer, the ability to correlate visual and signal-based information makes troubleshooting faster and more intuitive.

Designed for precision, the system ensures that video frames correspond exactly to process signal timestamps, enabling frame-by-frame inspection of operational events.

Key capabilities

• Synchronous display of video and process data in ibaAnalyzer with sample-accurate alignment.
• Frame-by-frame video navigation linked to the trend graph’s timeline marker.
• Live and historical video view using ibaPDA Client, ibaQPanel, or ibaCapture Manager.
• Flexible playback speed for slow-motion or fast-forward viewing of process sequences.
• Scenario Player for automated layout switching, selecting relevant camera views based on events.
• Support for embedded video in measurement files for distributed analysis.

These visualization capabilities dramatically improve clarity in fault analysis and documentation, especially when sensor data alone cannot provide the full context.

Typical use cases

• Pinpointing the exact moment a machine malfunctioned by evaluating synchronized video and signal traces.
• Analyzing operator interactions and HMI behavior during abnormal process states.
• Documenting production anomalies for audit trails and quality assurance reports.
• Training of maintenance staff using real event footage tied to signal history.
• Review multi-camera footage simultaneously to understand complex, distributed failures.

By merging visual context with time-aligned measurement data, ibaCapture transforms how process behavior is interpreted and understood.